High-Efficiency Video Wall SMPS Engineer Needed

₹1500-12500 INR

In Progress

Posted 19 days ago

₹1500-12500 INR

Paid on delivery

Looking for Expert: High Power SMPS Design (5V 60A) for Video Wall Application We are developing a professional Video Wall Power Solution and are looking for an experienced engineer/team to design a high-efficiency SMPS (Switched Mode Power Supply). Scope of Work: Design of 5V 60A (300W) SMPS High efficiency, low ripple output (suitable for LED video wall panels) Universal AC input (85–265V AC) Proper EMI/EMC filtering and compliance Thermal management (heatsink + airflow optimization) Protections: OVP, OCP, SCP, OTP Compact, SMD-based PCB (2-layer / 4-layer preferred) Isolation and safety standards consideration Key Requirements: Stable output for continuous 24/7 operation Minimal flicker / noise impact on video wall display High reliability (targeting commercial-grade performance) Provision for parallel operation (optional, if feasible) Deliverables Expected: Complete schematic & PCB layout (Gerber files) Transformer design details Firmware/control IC configuration (if applicable) Full BOM with sourcing references Testing procedure + support About Us: We are building solutions under RP Infotech, focusing on Digital Signage, Video Walls, CCTV, and Power Electronics.

PCB Design and Layout

Thermal Analysis

Electronics

Electrical Engineering

PCB Layout

Circuit Design

Project ID: 40407179

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7 proposals

Remote project

Active 16 days ago

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Awarded to:

@aleksandarm72

Subject: High-Reliability 5V/60A Design: Solving the Thermal & Ripple Bottleneck Hi, 60A at 5V is a brutal load for any video wall. Most designers fail here because they treat it like a standard 12V rail, resulting in overheated PCBs and visible ghosting on the panels. I will solve this with a 4-layer heavy-copper architecture designed for 24/7 industrial stress. My Technical Strategy: 1. Thermal Management: I'll replace standard diodes with Synchronous Rectification (4x Infineon OptiMOS <0.8mΩ). At this current, it’s the difference between 30W of wasted heat and a cool, stable board. 2. Signal Integrity: Using a 4-layer stackup with dedicated Power/GND planes, I’ll eliminate the parasitic inductance that causes flicker during 0-100% brightness transients. 3. Automated Production: No manual winding or "hand-made" transformers. I implement SMT Planar magnetics and molded IHLP inductors, making the design 100% ready for high-speed SMT assembly lines. 4. Compliance: Active PFC (85-265V) and Class B EMI filtering are integrated to ensure global market readiness. You get a professional Autodesk Eagle package: Schematics, Gerbers, and a vetted BOM optimized for Chinese PCBA sourcing. If you need a "set and forget" power stage that won't fail in the field, let’s talk. I can have the architecture mapped out immediately. Best regards, Aleksandar Makarevski Electronic Engineer [login to view URL]

₹12,000 INR in 7 days

5.0

(1 review)

1.7

7 freelancers are bidding on average ₹33,786 INR for this job

@moizj0

Hello, I am an experienced electronics engineer with over 5 years of expertise in designing high-power, high-efficiency SMPS solutions for commercial applications. Your requirement for a 5V 60A (300W) power supply for video wall systems aligns perfectly with my skill set and past projects. My Approach; PFC Conversion for High Efficiency Push Pull or Full Bridge Topology with multiple secondary o/p windings Parallel approach with orring controller to avoid looping currents. IPC Class-3 PCB with 2-Oz copper for better power handling (Discussion Required) IP-65 Ingress Compliance IEC/EN 61326-1 based Compliance for EMC/EMI I have my masters thesis in Neutral Point Clamped DC-DC Converters, and numerous professional SMPS designs at my work place. I am the best candidate for this task. Let’s discuss your specific requirements in detail so I can provide the best possible design approach. Looking forward to collaborating with you on this project.

₹30,000 INR in 7 days

0.0

(0 reviews)

0.0

@chloee42

I have extensive experience designing high-power SMPS solutions, including a 5V 60A power supply for LED display applications with efficiency above 92% and ripple below 50mVp-p. In a recent project, I developed a 300W, universal input power supply with comprehensive EMI/EMC compliance, thermal management, and protective features such as OVP, OCP, and OTP, ensuring 24/7 reliable operation. My approach includes optimized PCB layout for minimal noise, robust transformer design tailored for high current, and control circuitry that maintains stable voltage and current under varying load conditions—validated through extensive testing and simulation data. Would you require the parallel operation capability to be integrated now, or as a future upgrade? I will do my utmost to deliver a fully compliant, reliable, and efficient solution that meets your specifications and project goals.

₹1,500 INR in 3 days

0.0

(0 reviews)

0.0

@siddharths313

I designed 3kw charger as my recent project. I have 5 year of experience in smps design and worked on various topologies. For your case we can go with flyback as a option . Low cost and around 80% efficiency. I will also take care of thermal related issues and voltage ripple of 4-5% and current ripple of 15-25% .

₹25,000 INR in 7 days