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Looking for a mechanical/automation engineer to design a **compact (max 2 ft × 2 ft × 2 ft) fully automated servo-driven multi-station indexing machine concept for precision shotshell assembly in a controlled industrial environment**. The system is intended to automate the **progressive assembly of 12-gauge shotshells**, where each shell moves through a series of synchronized, servo-controlled stations with full sensor feedback and quality verification. **Process stages include:** (1) hull feeding and preparation (depriming/resizing and primer seating), (2) precision metered powder charging, (3) wad insertion with controlled depth seating, (4) shot/pellet filling with flow-controlled dosing, (5) pre-crimp forming, (6) final crimp and closure, and (7) finished shell ejection/output handling. Each stage is performed at an independent servo press station, coordinated via a motorized indexing conveyor and central PLC/motion control system. Design must emphasize high precision, repeatability, compact integration, modular maintenance, and a fully enclosed safety-rated industrial architecture. Deliverables include 3D CAD model (SolidWorks/Fusion 360 preferred), mechanical layout, control/motion architecture diagram, and basic BOM suitable for prototyping or manufacturing. Ideal freelancer has experience in servo automation systems, PLC-controlled machinery, and industrial machine design.
Project ID: 40466867
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20 freelancers are bidding on average ₹24,733 INR for this job

As an experienced mechanical engineer with a strong background in industrial automation and machine design, I am confident that I am the right fit for your compact automated shotshell assembly project. I have ample experience in designing servo-driven systems, precision assembly lines, and working on complex PLC-controlled machinery - all skills that are vital for this project. Moreover, my proficiency with SolidWorks and Fusion 360 will enable me to deliver the high-quality 3D CAD models you require. My design approach focuses heavily on optimizing precision, repeatability, compact integration, and modular maintenance - essential aspects for your project's success. Using my expertise in engineering and automation, I am committed to creating a system that accomplishes the progressive stages of 12-gauge shotshell assembly accurately and meets your safety requirements within the 2ft×2ft×2ft dimensions limit. With clear communication skills and delivery of tangible results being the cardinal principle of my work, I am confident that my meticulous attention to detail will guarantee your expectations are not just met but exceeded. So let's partner up to transform your vision into reality! Looking forward to discussing the project further with you.
₹15,000 INR in 7 days
7.8
7.8

My decade-long experience as a Mechanical Engineer and Design Consultant makes me the ideal choice for your compact automated shotshell assembly project. I have a profound understanding of automation processes, industrial machinery, and servo-controlled systems—precisely what your project seeks. From my major works in the HVAC, Automotive, Oil & Gas, and Food & Beverages sectors, I've developed an innate sense for precision, repeatability, and the ability to optimize any design for modular maintenance. Over the course of my career, I've excelled while using a wide range of CAD tools including SolidWorks—I'm even CSWP certified in it! Besides mechanical design, my immersion in CFD & FEA lends me a unique understanding of how to optimize processes such as wad insertions and pre-crimp forming. With businesses in the USA, Germany, and the UK considering me their trusted collaborator for professional solutions tailored to their specific needs; I guarantee meticulousness in detail alongside quality control. Your project demands exactitude in hull feeding and preparation, pellet filling with controlled dosing & enclosed safety-rated industrial architecture—my skillsets align seamlessly with this. Let me bring my expertise to your project for an unmatched outcome.
₹30,000 INR in 10 days
6.3
6.3

Vutuk Design and Media provides an elite, full-scale industrial machinery development package that seamlessly integrates advanced mechanical engineering with high-fidelity technical visualization. We are excited to submit our proposal for your Compact Automated Shotshell Assembly machine design. we would like to clarify: Would you like a 3D animated kinetic motion simulation detailing the step-by-step progressive assembly stages (feeding, priming, powder drop, wad seating, shot drop, and final crimping) to verify cycle clearances? Do you require a localized structural Finite Element Analysis (FEA) report on the high-load stations—such as the final crimping or resizing press frames—to guarantee zero frame deflection? Do you need us to output rapid-prototyping files optimized for our multiple in-house FDM/SLA 3D printers so your team can physically test component nesting, custom shell brackets, or feeding chute angles? Will your team handle the electrical cabinet layout and PLC programming, or would you like our engineering team to design the sensor mount positions, wire routing channels, and digital UI screen housing? We invite you to explore our profile and portfolio to view our extensive work in automated machine design, 3D printing services, and advanced visualization. We look forward to collaborating with your team.
₹25,000 INR in 7 days
5.6
5.6

I am here to bring your product to life. I'm a mechanical engineer with 11 years of experience designing industrial product, furniture product, plastic product and machine, automatic system Experience type: 3D, 2D models, Render, Sheet Metals, Machines and Devices, Industrial Products, Plastic Molds, Plastic Parts Software program: Autodesk Inventor, Solidworks, Autocad , NX-Siemens I am always glad to cooperate, I guarantee quick lead-time, information of the project is always confidential . Your project will be developed with speed and high quality, as well as all the jobs already accomplished. Please send me a message
₹35,000 INR in 7 days
6.0
6.0

Hi, I will design the model of fully automated servo-driven multi-station indexing machine concept for precision shotshell assembly as per your requirement. I will provide all manufacturing and assembly files, BOM along with machine 3d model. I'm a mechanical design engineer with 7+ years of experience in machine design. I have already design chocolate wrapping machine which is a type of indexing machine. You can go through my previous work by this link https://www.freelancer.com/u/svmjha Please respond on chat, we can further discuss the project and start working on it immediately. Regards Shivam Jha
₹22,000 INR in 7 days
5.9
5.9

Are you looking for a compact, high-precision servo-driven indexing system that can reliably automate multi-stage shotshell assembly within a fully controlled and safe industrial enclosure? I am a Mechanical & Automation Engineer with 5+ years of experience in designing servo-based industrial machinery, PLC-controlled systems, and precision electromechanical assemblies. I specialize in compact multi-station automation lines, indexing mechanisms, and sensor-integrated production systems. Scope I can support includes full concept design of your 2 ft × 2 ft × 2 ft machine, including servo-driven indexing conveyor, multi-station press integration, precise dosing mechanisms for powder and shot, and fully enclosed safety architecture with maintenance-friendly modularity. Deliverables include 3D CAD model (SolidWorks/Fusion 360), detailed mechanical layout, motion and control architecture diagram, and a preliminary BOM suitable for prototyping and manufacturing discussion. Best regards, Hasan
₹20,000 INR in 5 days
4.7
4.7

✨ I can help design a compact servo driven multi station indexing machine concept for precision industrial assembly, with strong focus on repeatability, safety guarding, modular maintenance, and PLC based motion coordination. My experience fits the mechanical layout side: compact 3D CAD structure, station layout, servo press concepts, indexing mechanism, sensor feedback points, enclosure planning, control architecture diagram, and a prototype level BOM. I can prepare the design in SolidWorks or Fusion 360 with clear manufacturing and maintenance considerations. For compliance and safety reasons, I can support the machine architecture only for lawful non ammunition assembly applications, such as small component pressing, dosing, filling, crimping, inspection, and ejection workflows. The same automation principles can be applied safely to approved industrial products. Please share the allowed product type, required cycle time, available components, and preferred controller platform, and I can suggest a compact layout approach. Best regards Ankit
₹12,500 INR in 3 days
2.6
2.6

Hello, It's clear that you're looking to create a highly precise and efficient system for shotshell assembly, and I understand the importance of reliability and safety in this industrial application. My approach will involve using advanced servo automation and PLC control systems, supported by a thorough understanding of mechanical design principles. Here is what I will deliver: - A 3D CAD model that meets the compact design specifications using SolidWorks or Fusion 360. - A complete mechanical layout that ensures precision and repeatability across all assembly stages. - Clear communication and timely updates throughout the project to ensure alignment with your vision. I can confidently complete this within your budget and timeline, and I will keep you updated throughout the process. Could you share any specific requirements for the sensor feedback and quality verification systems you envision for this assembly process? Best regards
₹25,000 INR in 7 days
2.4
2.4

Having dedicated the past 9+ years of my professional career to developing and refining extensive automation systems, I have successfully converted numerous complex concepts into tangible and sustainable realities. Efficiency, precision, and reliability are paramount in any automation design, and I have diligently ensured their adherence throughout my career. Furthermore, I consider myself well-versed in servo-controlled machinery, which has proved vital in executing multiple synchronized stages side by side whilst harmonizing the precise microtiming required for your shotshell progressive assembly. My familiarity with PLC-controlled operations further cements my suitability for this project as it guarantees keenness in protocol compliance to deliver specific metered powder charging, controlled-depth wad insertion & shot/pellet filling stages you require. To ensure modular maintenance would be a non-issue for you, all my designs emphasize compact integration as well as an enclosed safety-rated industrial architecture. By employing SolidWorks/Fusion 360, not only can I provide you with stellar deliverables including 3D CAD models and mechanical layouts for prototyping/manufacturing, but it also affords me the chance to give you a comprehensive preview of the final product. Finally, your progressive-shotshell assembly machine needs a mind that appreciates how safety-conscious manufacturing industry design should be. My experience oriented towards quality ensures t
₹25,000 INR in 7 days
1.9
1.9

⭕Hi, there⭕ With a rich background in developing and implementing automation solutions, I am adept at handling the scope and challenges that your project presents. As a Full Stack Developer, I possess a comprehensive understanding of algorithms, databases, and system architecture which is crucial for creating a compact, efficient servo-driven multi-station indexing machine like you require for shotshell assembly. My proficiency in servant automation systems and PLC-controlled machinery has been honed through my work across various industries - Real Estate, Banking & Financial Services, Hospitality, Retail & Digital Business Models - where I've successfully automated complex business processes that drive ROI and enhance productivity. I assure you of an intelligent design that accounts for high precision, repeatability, modular maintenance, and full safety compliance - all while ensuring a compact build that doesn't compromise operational functionality. With a focus on scalable, maintainable solutions, I'll deliver the 3D CAD model (preferred SolidWorks/Fusion 360), mechanical layout, control/motion architecture diagram, and a basic BOM ready for prototyping or manufacturing. Let's team up to create an ingenious solution! Best, Tomas
₹27,750 INR in 1 day
0.0
0.0

⭕Hi, there⭕ As a seasoned automation engineer with a significant emphasis on industrial machine design, I am confident that I can deliver the compact automated shotshell assembly design you seek - accurately, efficiently, and effectively. With my proficiency in servo automation systems and extensive experience in PLC-controlled machinery, I have honed an intuitive understanding of the intricate processes involved in your proposed assembly stages. Over the past seven years, I have built AI-powered systems for several clients precisely so they can shift from manual to automatic operations. This resonates remarkably well with your desire for a fully automated machine designed for perceptible precision and repeatability. By leveraging my skills and experience, I will create a servo-driven multi-station indexing machine that facilitates seamless motion coordination coupled with full sensor feedback and quality verification. Moreover, **my meticulous approach to mechanical layout**, combining SolidWorks/Fusion 360's capabilities and my problem-solving aptitude, ensures that the mechanical aspects of your project are meticulously designed. This will allow for easy maintenance as well as incorporating a robust safety-rated industrial architecture compliant with regulatory standards. Delivering renderings in 3D CAD models along with control/motion architecture diagrams and BOM is part and parcel of my commitment to providing all-around compatib Best, Thomas
₹27,750 INR in 1 day
0.0
0.0

Hello. I am a licensed civil engineer. I am proficient in architectural design, review, and report writing. I have experience designing 1000+ houses and apartments. I ensure design quality by strictly adhering to deadlines and providing prompt feedback. I believe I am the right fit for your work. Best Regards Liam
₹12,500 INR in 10 days
0.0
0.0

Hello, I reviewed your project requirements for completing the SPI slave system on the Lattice iCE40 4k HX. I am confident I can deliver clean, fully validated, and synthesized RTL that meets your $\ge 100\text{ MHz}$ clock constraints. While my recent portfolio focuses on Intel/Altera Cyclone V SoC architectures , my core expertise lies in hardware-agnostic Verilog RTL design , functional simulation , and protocol validation. Handling the integration, Clock Domain Crossing (CDC), and hardware verification loops you've outlined falls squarely within my skill set. My Approach: Design Review: Map the data path, identify structural or timing risks, and ensure the Verilog is fully synthesizable. ECC & CRC: Implement parameterized Hamming/Hsiao error correction (16/24/32-bit) and robust CRCn (11/18/26-bit) to guarantee data packet integrity. CDC Handling: Implement strict CDC safeties (multi-stage synchronizers/asynchronous FIFOs) to eliminate metastability across high-speed domains 100 MHz. Verification: Build a complete ModelSim/Icarus integration testbench (SPI to BRAM to PWM) and write an Arduino Due fuzzing sketch to physically validate edge cases over the SPI lines. Please send over the ZIP password in the DM so I can review the codebase. Best regards, Rainer Rodrigues
₹30,000 INR in 7 days
0.0
0.0

Hello there, I am excited to submit my proposal for the design of the compact automated servo-driven multi-station indexing machine for precision shotshell assembly that you are seeking. With my extensive experience in mechanical engineering and automation systems, I am well-equipped to meet and exceed your project requirements. I have a proven track record in designing and implementing servo automation systems and PLC-controlled machinery, which align perfectly with the needs of this project. My expertise in industrial machine design ensures that the final product will be of high precision, repeatability, and modular maintenance as specified. For this project, I propose to start by creating a detailed 3D CAD model using SolidWorks, emphasizing the compact integration and safety-rated industrial architecture. The mechanical layout and control/motion architecture diagram will be meticulously crafted to ensure seamless operation and synchronization between the servo press stations. My approach will focus on achieving optimal efficiency and quality in each process stage, from hull feeding to final shell ejection. I am committed to delivering a comprehensive solution that meets all your requirements and expectations. I am confident that my skills and experience make me the ideal candidate for this project. I look forward to the opportunity to discuss further details and collaborate with you to bring this innovative concept to life. Ihsan Faridi
₹25,000 INR in 7 days
0.0
0.0

Looking for a mechanical/automation engineer to design a **compact (max 2 ft × 2 ft × 2 ft) fully automated servo-driven multi-station indexing machine concept for precision shotshell assembly in a controlled industrial environment**. The system is intended to automate the **progressive assembly of 12-gauge shotshells**, where each shell moves through a series of synchronized, servo-controlled stations with full sensor feedback and quality verification. **Process stages include:** (1) hull feeding and preparation (depriming/resizing and primer seating), (2) precision metered powder charging, (3) wad insertion with controlled depth seating, (4) shot/pellet filling with flow-controlled dosing, (5) pre-crimp forming, (6) final crimp and closure, and (7) finished shell ejection/output handling. Each stage is performed at an independent servo press station, coordinated via a motorized indexing conveyor and central PLC/motion control system. Design must emphasize high precision, repeatability, compact integration, modular maintenance, and a fully enclosed safety-rated industrial architecture. Deliverables include 3D CAD model (SolidWorks/Fusion 360 preferred), mechanical layout, control/motion architecture diagram, and basic BOM suitable for prototyping or manufacturing. Ideal freelancer has experience in servo automation systems, PLC-controlled machinery, and industrial machine design.
₹25,000 INR in 7 days
0.0
0.0

I have experience in designing special purpose machines and gantry robots. I am pretty confident that i can deliver this project. Let me know more details of the project. We will work it out.
₹22,000 INR in 25 days
0.0
0.0

EN PLC y HMI entrego los ejecutable. Hello! I have experience of carrying out your project, with expertise in electrical components and mechanical design. I have extensive experience in 3D design and the manufacturing of mechanical parts and industrial machinery, and I have already designed several for the automotive industry. I am also a PLC programmer, specializing in Siemens and AB HMIs, among others, as well as control panel design and electrical engineering for schematics. For 3D designs, I deliver files in STL, IGS, or STEP formats, as well as 2D technical drawings. For PLCs and HMIs, I deliver the executable files.
₹37,400 INR in 7 days
0.0
0.0

With over six years of experience in mechanical design, I've built a solid foundation in 3D modelling, automation systems, and industrial machine design which makes me the ideal fit for your project. My repertoire covers all stages from concept to manufacturing, ensuring your project remains feasible and cost-efficient throughout. I'm well-versed in SolidWorks - your preferred software - and can produce accurate 3D CAD models and mechanical layouts, complete with any other file format your project might require. A keen eye for detail coupled with the ability to optimize designs for real-world production processes is my strong suit. This ensures that not only will the multi-station indexing machine be compact, precise, and safety-rated as you desire but it will also be manufacturable with minimal maintenance requirements - a key consideration for any industrial environment. Adding to this are my skills in simulation and motion analysis: crucial for predicting and resolving any potential issues before they occur. Lastly, my experience with servo automation systems and PLC-controlled machinery, along with an understanding of wad insertion depths and shot/pellet flow control, will bring valuable insight to your project. As a final remark, I urge you to prioritize not just cutting costs but also maintaining high quality standards in this automaton brush-up process; and that's what you're assured of with me on board!
₹25,000 INR in 7 days
0.0
0.0

Milton, Canada
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₹1500-12500 INR
$250-750 USD
$250-750 USD