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I need a compact PCB that brings together an ESP32 module, four relay outputs, and an onboard AC-DC stage that accepts the full 110 V – 220 V AC mains range and steps it down cleanly for the logic rail. Because the board will sit on mains, adequate creepage, clearance, fusing, and surge protection are must-haves, and the ESP32 antenna keep-out has to stay clear of copper and tall parts. Each relay should handle at least 10 A and include status LEDs. Please share examples of similar mains-powered or ESP32 designs you have completed; that past work will help me decide quickly. The schedule is tight, so I’d like an initial schematic/layout draft within days and final, production-ready files as soon as we lock revisions. Deliverables • Complete schematic in KiCad or Altium • PCB layout ready for fabrication (Gerber, drill, pick-and-place) • Fully annotated BOM with manufacturer part numbers • Short design note summarising safety measures and test points Firmware is on my side—the priority here is rock-solid hardware I can send straight to the board house.
Project ID: 40522990
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17 freelancers are bidding on average ₹3,294 INR for this job

Hi, Greetings.! I am interested to work on your project. Please discuss design details. Looking forward to work with you. Thank you Shivkant
₹10,050 INR in 7 days
4.7
4.7

Hi There! As you can see in my portfolio on my profile, I have extensive experience designing PCBs and mass production equipment, just like you need. I can handle your project. I apologize for the simple proposal; I know you're probably tired of reading AI-generated proposals, and I'd rather not waste time on that. If you're interested in working with me, send me a message and we can work out the details!
₹1,000 INR in 10 days
4.7
4.7

Hi, You can review my portfolio for similar projects, I have experience designing ESP32-based and mains-powered boards, including relay control and production-ready layouts. I can develop the complete schematic and PCB with proper AC-DC power architecture, protection circuits, relay drivers, and ESP32 RF layout considerations. The design will follow good creepage and clearance practices and include all manufacturing files and a documented BOM. Best regards, Ahmed
₹10,000 INR in 7 days
4.0
4.0

I’ve shipped over a dozen custom relay controller boards just like this one, each with integrated power supply and clean PCB layout. Your ESP relay board is a straightforward design, and I can move from schematic to a fully tested prototype in a short, focused sprint. I handle the full stack — firmware, PCB layout, and component sourcing — so there’s no back-and-forth between separate engineers. I’ve also built and shipped complete hardware prototypes globally, including solar-powered vending machines and industrial control systems, so your board will be production-ready from the first spin.
₹1,300 INR in 2 days
3.5
3.5

Hello, I am a Hardware Design Engineer with experience in ESP32-based designs, power electronics, SMPS circuits, relay control boards, and production-ready PCB development. I can design a compact and reliable PCB integrating an ESP32 module, four 10A relay outputs, and an isolated AC-DC power supply supporting the full 110–220 VAC input range. The design will prioritize electrical safety and manufacturability, including proper creepage and clearance distances, input fusing, MOV surge protection, EMI filtering, relay isolation, and clearly defined mains/low-voltage separation. Special attention will be given to the ESP32 RF section, ensuring antenna keep-out requirements are maintained and high-current or noisy components are positioned to minimize interference. Deliverables will include: • Complete schematic in KiCad or Altium • Production-ready PCB layout • Gerber, drill, and pick-and-place files • Fully annotated BOM with manufacturer part numbers • Design note covering safety features, test points, and design considerations I have worked on embedded control boards, SMPS-based power systems, ESP32 hardware, and industrial control PCBs, allowing me to efficiently deliver a robust design suitable for fabrication and deployment. I can provide an initial schematic/layout draft quickly and support revisions until the design is finalized. Best regards, Anjali
₹15,000 INR in 7 days
2.5
2.5

Hi, I can design the compact ESP32 4-relay PCB with onboard 110V–220V AC to DC power supply, relay outputs, status LEDs, and production-ready fabrication files. The best solution is to treat this as a mains-powered safety-critical PCB from the start: select an isolated AC-DC module or proven supply stage, add fuse protection, MOV/TVS surge protection, proper filtering, relay driver circuitry, flyback protection, clearly separated high-voltage and low-voltage zones, adequate creepage/clearance, and an ESP32 antenna keep-out area free from copper and tall components. I’m comfortable with ESP32 PCB design, relay control boards, AC mains input protection, isolated power supplies, KiCad/Altium, creepage/clearance rules, relay driver circuits, BOM preparation, Gerber/drill/pick-and-place generation, and DFM-focused PCB layout. Deliverables will include: * Complete schematic * Compact PCB layout * Gerber and drill files * Pick-and-place file * Annotated BOM with MPNs * Relay/status LED/test point layout * Short design note covering safety separation, fuse/surge protection, and test points I can prepare an initial schematic/layout draft quickly after receiving relay preference, enclosure size, terminal type, and board dimension constraints. Best regards Ankit
₹3,500 INR in 1 day
2.6
2.6

I can design a compact ESP32-based 4-relay PCB with an integrated 110–220 V AC to low-voltage power stage, focusing on safety, reliability, and clean layout. The design will ensure proper isolation between mains and logic, with correct creepage/clearance, fuse and surge protection, and a stable regulated supply for the ESP32. The antenna keep-out area will be strictly preserved, and relay drivers will support at least 10 A per channel with LED status indicators. I will optimize the layout for compact size while keeping high-voltage and low-voltage sections clearly separated to ensure safe and robust operation. Deliverables will include schematic, production-ready PCB files (KiCad or Altium), BOM with MPNs, and a short safety/design summary.
₹1,050 INR in 7 days
2.1
2.1

Hi, I can help design a compact, production-ready ESP32 control board with four 10A relay outputs and an integrated AC-DC power supply suitable for 110V–220V AC operation. I have experience designing ESP32-based industrial PCBs, relay control circuits, AC-DC power integration, and safe mains-powered hardware. The design will follow good engineering practices for creepage, clearance, surge protection, antenna keep-out, and manufacturability. Proposed Approach • Design ESP32-based schematic with four relay driver circuits • Integrate 110V–220V AC to low-voltage power supply • Add fuse, surge protection, reverse protection, and isolation where required • Optimize PCB layout with proper high-voltage/low-voltage separation • Implement ESP32 antenna keep-out and test points • Generate complete manufacturing and assembly files • Provide safety notes and production documentation Deliverables • Complete schematic (KiCad or Altium) • Production-ready PCB layout • Gerber, drill, and pick-and-place files • Annotated BOM with manufacturer part numbers • Design notes covering safety features and test points • Native project source files
₹1,200 INR in 10 days
2.3
2.3

Hello, I am an Electronics and Embedded Systems Engineer with experience in PCB design, circuit development, and microcontroller-based systems. I can design a compact, production-ready PCB integrating: ✔ ESP32 module ✔ 4 × 10A relay outputs with status LEDs ✔ Wide-input 110V–220V AC to DC power supply stage ✔ Proper creepage and clearance distances for mains safety ✔ Fuse, MOV, surge protection, and isolation measures ✔ Optimized ESP32 antenna keep-out area for reliable wireless performance ✔ Manufacturing-ready design and documentation Deliverables Complete schematic (KiCad/Altium) PCB layout optimized for fabrication Gerber files, drill files, and pick-and-place data Fully annotated BOM with manufacturer part numbers Design notes covering safety features, testing points, and assembly guidance Work Plan Requirements review and component selection Initial schematic draft within 2–3 days PCB layout and design review Final production-ready files after revisions I pay special attention to power integrity, EMI considerations, thermal management, and safety requirements for mains-powered devices to ensure reliable operation and manufacturability. I am available to start immediately and can maintain close communication throughout the project. Looking forward to discussing the details. Best Regards, Aviral Verma
₹1,050 INR in 7 days
0.0
0.0

I have experience working on ESP32-based control boards, relay driver circuits, AC/DC powered embedded systems, and PCB design workflows in KiCad. For mains-powered boards, I follow isolation, creepage/clearance, fusing, MOV surge protection, and antenna keep-out practices, with final safety review recommended before production.
₹1,500 INR in 3 days
0.0
0.0

Hi, I specialize in mains-powered embedded hardware and can handle this end to end. I can deliver this complete — ESP32-WROOM-32, 4× 10A relays with status LEDs, and a safe mains input stage. Pricing depends on the PSU approach: • Certified module (happy to share details in chat) — $30 Approx. 6–7 days. Simpler, pre-certified, recommended. • Discrete flyback (custom transformer) — $60 Approx. 12–14 days. Higher cost, more NRE. Most clients go with the module, same isolation and safety, fraction of the effort. Happy to jump on a quick call to confirm scope. Ready to start immediately.
₹3,000 INR in 10 days
0.0
0.0

I am an experienced embedded hardware designer with a strong background in developing safe, mains-powered IoT systems. I understand that for a board integrating high-voltage AC-DC conversion and sensitive ESP32 logic, safety is paramount. My Technical Approach: Safety Standards: I will strictly adhere to IPC-2221 standards for creepage and clearance. I will implement a physical isolation slot between the mains-side power stage and the low-voltage ESP32 logic to ensure maximum protection against electrical arcing. Reliable Hardware: I will incorporate essential surge protection (MOV), proper fusing, and robust relay drive circuits using flyback diodes to protect the ESP32 from inductive spikes. Layout Excellence: I will ensure the antenna keep-out zone is entirely free of copper and tall components to maintain optimal Wi-Fi connectivity. Deliverables: You will receive a clean, annotated schematic in KiCad/Altium, production-ready Gerbers, a detailed BOM with manufacturer part numbers, and a design note summarizing safety test points. I have successfully designed similar hardware for industrial and home automation projects. I am prepared to deliver an initial schematic and layout draft within your required timeframe and am ready to start immediately
₹800 INR in 7 days
0.0
0.0

Hi, Your project is interesting because it combines ESP32 integration with mains-powered PCB design and production-ready layout requirements. I work with embedded hardware development, PCB design in KiCad, microcontroller integration, and hardware bring-up. I can help create a clean and manufacturable ESP32 + relay control board with attention to layout quality and documentation. For this design I would focus on: • ESP32 integration with proper antenna keep-out and RF-aware placement • 4 relay outputs with driver stage and status indication • Universal AC input (110–220 VAC) with isolated power architecture • Protection considerations including fuse placement, surge protection, creepage and clearance review • Separation of high-voltage and low-voltage sections with accessible test points • Fabrication-ready outputs including schematic, PCB, Gerbers, drill files, pick-and-place, and BOM I have experience with embedded systems, PCB workflows, and integrating microcontrollers with real hardware constraints. Before starting I’d like to confirm: 1. Preferred ESP32 module (WROOM/WROVER/custom) 2. Relay load type (resistive/inductive) 3. Target enclosure dimensions 4. Preferred board manufacturer and layer count I can begin with a schematic and initial placement quickly and iterate based on your feedback. Thanks, Santanu
₹1,050 INR in 7 days
0.0
0.0

Hello, I am interested in designing your ESP32-based mains-powered relay controller and can deliver a production-ready hardware design suitable for direct fabrication. What I Will Deliver ✔ Complete schematic design in KiCad ✔ 2-layer PCB layout optimized for: 110V–220V AC mains operation Safety-critical creepage and clearance requirements Reliable EMI performance Manufacturability and assembly ✔ ESP32-WROOM integration Proposed Hardware Architecture ESP32-WROOM-32 HLK-PM01 isolated AC-DC power module (or equivalent) 4 × 10A relay outputs Relay driver transistors Flyback protection Status LEDs for power and relay channels Thank you
₹1,300 INR in 20 days
0.0
0.0

Rohak, India
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