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note: this is MCU controlled at 3.3V, the controller is for both a single 12v gel battery or 1x 24V or 2x 12V gel batteries for 24V, the charge amps should not exceed 1A to the batteries, the input voltage is DC on the pin connector and can be 13.8V or 27.4V DC. the reason for the TPS5430DDAR is if we want to lower the voltage from top battery to balancer bottom battery at 13.8V with the TPS5430DDAR and mosfet networks. At start TPS5430DDAR disabled AO3401A Q1,Q10,Q11 disabled then the MCU does a voltage check on the plugged in BAT+, "separate circuit" , if <14V then 12V, if >24V then 24V system if 12V battery then GPA5 sets VSENSE to regulate to 13.8V, with the 1A limit controlled via LM358_C5252902 and 100mΩ shunt. enable ENA and Q1 if 24V batteries then GPA5 sets VSENSE to regulate to 27.4V, with the 1A limit controlled via LM358_C5252902 and 100mΩ shunt. enable ENA and Q1 When BAL is lower than BAT+/2 then disable Q1,Q11, ENA, then set 13.8V and enable Q10 and then ENA When BAL is higher than BAT+/2 then disable Q1,Q10,ENA then enable Q11 to apply load 200mA Once BAL is =/2 of top battery then disable Q1, Q10,Q11,ENA then set 27.4V and enable ENA, Q1 *This is open to electronic experts and or Engineers I’ve drawn up a complete circuit schematic and would like a second pair of expert eyes on it. Your main task is to assess the overall design: verify that the topology hangs together logically, spot any weak points, and flag places where component values or tolerances might create problems in real-world operation. You’ll receive the original schematic file along with the current bill of materials. Please walk through every stage, comment on potential failure nodes, suggest value changes where margins look tight, and highlight opportunities to simplify or improve reliability. I’m happy to tweak the design once I have your annotated feedback, so clear, actionable notes are essential. Deliverable: a reviewed schematic (PDF or marked-up native file) plus a brief summary of recommended changes and the reasoning behind them.
Project ID: 40488351
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21 freelancers are bidding on average $27 USD for this job

I am a professional Electrical Engineer and PCB Designer with over 7 years of experience in schematic design, PCB layout, and embedded systems (ESP32, IoT, analog/digital circuits). I am also an experienced Embedded Systems Engineer with 7+ years in Arduino, ESP32/ESP8266, and microcontroller-based development. I turn ideas into fully functional hardware-software systems. I have carefully reviewed your project requirements and I am confident I can provide a high-quality solution tailored to your needs. My expertise includes: RFID (HF, UHF, NFC, Active/Passive) Embedded Firmware Development Hardware & PCB Design (industry standards) Sensor Integration & IoT Development Protocols: UART, I2C, SPI, MQTT, WiFi, BLE BOM, Gerber, Design Optimization Prototyping, Testing, Debugging, Power Optimization I focus on clear communication, timely delivery, and customer satisfaction. My designs are fabrication-ready, tested, and built for long-term reliability. I have designed similar products for other projects. I am happy to discuss your project in detail and provide revisions until you are satisfied. Looking forward to working with you.
$10 USD in 7 days
7.4
7.4

I am ready to start immediately to deliver a fast, comprehensive review of your battery circuit schematic. I will check your design for common hardware flaws—such as missing decoupling capacitors, incorrect net connections, proper battery protection, and grounding safety—to ensure it is stable and ready for production.
$25 USD in 4 days
3.6
3.6

Hi, I am an electronics engineer with extensive experience in switching regulators, discrete MOSFET drive networks, and battery management circuits. I have reviewed your 12V/24V gel battery charging and balancing schematic and can provide a comprehensive design audit. I will evaluate the TPS5430 step-down configuration, analyze the bias and switching speeds of the MMBT3904 and AO3401/AO3402 balancing networks under 3.3V control, and check the LM358 current sensing feedback loop. You will receive an annotated schematic along with an actionable report highlighting potential failure points, component stress margins, and stability optimizations. Best regards,
$20 USD in 7 days
2.5
2.5

Hi, I’ve analyzed your schematic screenshots and spotted a critical failure node that will instantly destroy your board during real-world testing. The Critical Problem: Your raw input (VCC up to 27.4V) is tied directly to the sources of P-MOSFETs Q1 and Q10. When your MCU triggers them, it creates an unregulated, massive short-circuit current straight into your batteries (BAT+ and BAL), bypassing the TPS5430 regulator entirely. This will burn the MOSFETs instantly. The Fix: I will provide the precise re-routing strategy to power Q1/Q10 safely from the regulated 13.8V output instead of raw VCC, alongside fixing an input voltage violation on the LM358 op-amp. I'm ready to deliver the marked-up PDF and full review notes right away. Let's secure your hardware before fabrication! Best regards, Karim
$30 USD in 2 days
2.1
2.1

I am interested in reviewing your battery charger/balancer design. My background includes power electronics, battery management systems, DC-DC converters, embedded systems, MOSFET switching circuits, PCB design, and design-for-reliability reviews What I understand: • 3.3V MCU-controlled design. • Supports single 12V gel battery, single 24V battery, or 2×12V batteries in series. • Input voltage can be 13.8V or 27.4V DC. • Charge current limited to 1A. • TPS5430DDAR used for voltage conversion and balancing functions. • MOSFET networks used for battery switching and balancing. Deliverables: • Marked-up schematic PDF with detailed comments. • Stage-by-stage engineering review. • List of recommended component value changes. • Identification of critical issues and potential failure points. • Suggestions to improve efficiency, reliability, and safety. • Summary report explaining the reasoning behind each recommendation. • Priority ranking of issues (critical, recommended, optional). Why me: • Strong power electronics background. • Experience with battery chargers and balancing systems. • Experience reviewing designs before prototype manufacture. • Focus on practical engineering rather than theoretical checks only. Estimated timeline: • Initial review: 1–2 days. • Detailed analysis: 2–3 days. • Annotated documentation and report: 1 day. • Total turnaround: approximately 4–6 working days.
$35 USD in 7 days
0.0
0.0

Hi, I’m a Certified Electronics & Embedded Firmware Engineer with extensive experience in battery management systems, DC-DC power conversion, analog circuitry, and MCU-controlled embedded designs. I can perform a comprehensive engineering review of your schematic, validating the overall topology, component selections, control strategy, charging/balancing operation, and identifying potential reliability or safety concerns before hardware fabrication. Particular attention will be given to the TPS5430 power stage, MOSFET switching networks, LM358 control circuitry, current-sense implementation, and operation across both 12V and 24V battery configurations. Deliverables will include an annotated schematic review, detailed recommendations for component value changes, identification of failure points, and technical justification for every suggested improvement. My goal is to provide clear, actionable feedback that strengthens performance, simplifies the design where appropriate, and reduces development risk prior to prototyping. Best regards, Jared
$30 USD in 1 day
0.0
0.0

Hi, I can review your TPS5430DDAR battery balancer circuit and give you clear feedback on topology, weak points, and component values. With ERB C1 registration and hands-on experience in electrical systems and power electronics, I regularly check schematics for safety, efficiency, and real-world tolerances. I’ll specifically check: 1. Logic of the 3.3V MCU control + MOSFET network 2. Voltage balancing between 12V/24V gel battery configs 3. Current limiting to 1A and thermal considerations on the TPS5430 4. Any red flags in component ratings or tolerances I can deliver a written review report with flagged issues and suggested fixes within 2 days. Best regards, Andrew Kaindu
$25 USD in 7 days
0.0
0.0

⚡⚡⚡Power Electronics & Battery Management Circuit Review⚡⚡⚡ Hello, I have experience reviewing power electronics, battery charging circuits, DC-DC converter designs, MOSFET switching stages, and battery management architectures for both 12V and 24V systems. My work focuses on design validation, component stress analysis, thermal considerations, fault tolerance, and practical manufacturability before PCB release. My approach is to perform a stage-by-stage review of the schematic and BOM, verify operating conditions across 13.8V and 27.4V modes, evaluate the TPS5430 and MOSFET balancing strategy, and identify risks related to current limiting, battery protection, switching behavior, thermal margins, and component tolerances. Key technical points to confirm are the intended balancing algorithm and control logic, maximum balancing current target, and whether battery reverse-polarity, short-circuit, and fault-protection requirements have already been defined. Thanks
$20 USD in 2 days
0.0
0.0

I’m a Hardware Design Engineer with 6+ years of experience in power electronics, battery management systems, embedded hardware, and PCB design. I can perform a detailed review of your MCU-controlled 12V/24V battery charger and balancing circuit, including verification of the overall topology, TPS5430 implementation, MOSFET switching networks, current limiting, component selection, and fault conditions. I’ll identify potential reliability issues, tolerance concerns, thermal risks, and opportunities to simplify the design. Deliverables: Annotated schematic review BOM assessment List of recommended changes with technical justification Reliability and manufacturability improvement suggestions My experience includes battery-powered systems, DC-DC converters, power management, schematic design, PCB development, and hardware validation. I look forward to reviewing your design and providing actionable engineering feedback.
$15 USD in 2 days
0.0
0.0

Hello, I am an Embedded Systems and Electronics Design Engineer with experience in PCB design, firmware development, power electronics, battery management systems, and design-for-manufacturing (DFM) reviews. I would be happy to perform a detailed engineering review of your schematic and BOM. My review process includes: • Complete schematic walkthrough, stage by stage • Verification of power architecture and battery charging topology • Analysis of the 12V / 24V battery configuration logic • Review of TPS5430DDAR implementation and balancing strategy • Validation of MOSFET drive arrangements and protection circuitry • Component value verification and tolerance analysis • Thermal and power dissipation assessment • Identification of potential failure points and reliability concerns • Manufacturability and DFM recommendations • Suggestions for simplification where applicable Deliverables: 1. Annotated schematic review (PDF with comments and recommendations) 2. Detailed engineering report summarizing: - Critical issues - Recommended design changes - Component value adjustments - Reliability improvements - Protection enhancements 3. BOM review with comments on component suitability and margins Particular attention will be given to: - Battery charging current limiting (≤1A requirement) - 13.8V / 27.4V input operation - Battery balancing methodology - Buck converter operating margins - MOSFET stress conditions - Fault scenarios and protection behavior
$20 USD in 7 days
0.0
0.0

As an experienced IoT and Embedded Systems Developer, I am the ideal freelancer to review your circuit schematic for battery balancing. Over the years, I have gained extensive expertise in microcontroller programming, circuit design, PCB layout, debugging, and real-time systems development – all of which are key to carrying out this project. I understand the value of detailed analysis and thorough documentation for projects like this and will go through every aspect of your design with utmost precision. My goal is not just to spot any potential weak points or issues but also to suggest value changes or improvements that can enhance the overall performance and reliability. I assure you that my contributions will be clear, actionable and aimed towards delivering a clean, efficient and scalable design. Given my background in BLDC motor control, digital electronics and wireless communication, I bring a unique perspective to your project. Finding opportunities to simplify design is something I always strive for while ensuring optimal levels of operation. With me on board, you can expect not only an annotated reviewed schematic but a brief summary of recommended changes and strong reasoning behind them. Let's make your battery balancer perform at its best!
$20 USD in 7 days
0.0
0.0

Hi, I’m Zahid Hassan, an Embedded Systems Engineer with experience reviewing power electronics, battery-management systems, MCU-controlled hardware, and production PCB designs. Your project aligns well with my background because it combines battery charging, balancing, switching logic, MOSFET control, and DC-DC power conversion—areas where small design mistakes can become costly hardware revisions later. Based on your description, I will perform a complete engineering review of the schematic and BOM, including: • Topology validation for 12V and 24V battery configurations • TPS5430DDAR design review (feedback network, compensation, efficiency, thermal margins, stability) • Charge-current limiting verification to ensure battery current remains below 1A • Battery-balancing logic and MOSFET switching analysis • Component derating and tolerance review • Failure-mode analysis and protection assessment • Reverse-polarity, over-voltage, and fault-condition review • Reliability and manufacturability recommendations • PCB layout observations if layout files are available Please share the original schematic file, BOM, and any PCB layout files, and I can begin the detailed stage-by-stage assessment immediately.
$20 USD in 3 days
0.0
0.0

Hi there, The real risk in this design is not whether the circuit can work on paper, but whether the 3.3 V MCU control, 12 V/24 V gel battery paths, 1 A charge limit, TPS5430DDAR stage, and MOSFET balancing network stay safe and predictable across real input, tolerance, and fault conditions. I’d review the schematic stage by stage, starting from the 13.8 V / 27.4 V DC input, protection, buck regulation, battery charging path, balancing approach, MOSFET drive logic, current limiting, thermal margins, and MCU control signals. Then I’d mark up the schematic with specific failure points, weak component ratings, value/tolerance concerns, and practical changes to improve reliability without overcomplicating the design. Why work with me? I have experience reviewing power electronics, MCU-controlled battery systems, DC-DC converters, MOSFET switching networks, charging circuits, protection design, and BOM-level reliability risks. I can provide a clear reviewed schematic plus a short engineering summary explaining what should change, why it matters, and how to keep the design safer for both 12 V and 24 V gel battery operation. One quick technical question: is the 1 A charge limit handled by a dedicated current-limit circuit now, or mainly by MCU control and the TPS5430DDAR stage? I hope we have the opportunity to work together. Best regards, Patrick
$20 USD in 3 days
0.0
0.0

Hi there, Is the 1A charge limit hardware-controlled? I’ll review each power, battery, MOSFET, and MCU-control stage carefully. Your design notes show thoughtful system-level planning. I’ve reviewed MCU-controlled charging, DC-DC, battery balancing, and MOSFET switching designs before. I can mark up weak points, tolerance risks, thermal margins, and value changes with clear reasoning. I’d enjoy helping improve this circuit. Best regards, Alson
$100 USD in 7 days
0.0
0.0

I have experience designing BMS , and custom battery switch circuits (eg Auto switch circuit for battery swapping , software controlled self turnoff switch) + i will be simulating the circuit to help catch any issues before we touch any hardware
$25 USD in 7 days
0.0
0.0

Hello, I am an Electrical and Computer Engineer with over 13 years of experience in electrical systems, electronics, troubleshooting, schematic review, and technical documentation. I can review your battery charger schematic, verify component selection and circuit operation, identify potential design issues, and provide clear recommendations for improvements, reliability, and safety. My experience includes power electronics, battery management systems, low-voltage electronics, and engineering design review. I will deliver a detailed assessment of the schematic, highlighting any concerns regarding charging logic, protection circuitry, component ratings, efficiency, and manufacturability. I can start immediately and provide a thorough and professional review with actionable feedback. I look forward to working with you. Best regards, Mahmoud Abdelhakeem Electrical & Biomedical Engineer
$20 USD in 1 day
0.0
0.0

Hello, Hope you are doing well. I'm interested in handling and reviewing your project and delivering it to you as fast as I can in 1 or 2 days. I'm a Biomedical Engineer graduate with experience in signal processing, circuit design, troubleshooting, and Microcontrollers. I've worked on projects related to muscle stimulation and ECG signal processing that reflects the skills required to succeed in your project. Looking forward to hearing from you. Sincerely, Hadi Btaddini.
$25 USD in 1 day
0.0
0.0

Hi, I came across your project and I'm confident I can provide the detailed, expert-level review you're looking for. I have hands-on experience with power electronics design, including DC-DC converter topologies, battery charge and discharge management systems, and MCU-controlled switching circuits. I'm familiar with components such as the TPS5430DDAR buck converter, AO3401A P-channel MOSFETs, and op-amp based current limiting circuits using devices like the LM358 — all of which are central to your design. For your 12V/24V gel battery charge and balancing controller, I will: • Review the full schematic for logical and topological correctness • Verify the voltage regulation and current limiting stages (1A limit via 100mΩ shunt) • Assess the balancing logic (Q1, Q10, Q11 switching sequences) • Check component values, tolerances, and real-world stress conditions • Flag any potential failure points or reliability concerns • Suggest improvements where margins appear tight Deliverable: A clearly annotated review document (PDF) including a summary of findings and recommended changes with reasoning. I'm ready to start as soon as you share the schematic and BOM. Looking forward to working with you. Best regards
$30 USD in 2 days
0.0
0.0

I read job description and I can do your project. I can even work on urgent basis and complete your project soon..contact me for more information
$20 USD in 2 days
0.0
0.0

MCU-controlled battery management circuits — especially dual-voltage topologies with balancing logic, MOSFET switching networks, and op-amp current limiting — are well within my circuit design and embedded hardware expertise, and I can give your schematic the thorough, actionable review it deserves. I will work through every stage methodically: TPS5430DDAR feedback network and compensation values, AO3401A gate drive margins and shoot-through risk across Q1/Q10/Q11 switching transitions, LM358 current-sense accuracy over the 100 mΩ shunt including offset voltage impact at 1 A, VSENSE regulation accuracy at both 13.8 V and 27.4 V setpoints, and the MCU GPIO sequencing logic for each operating mode — charge, balance low, balance high, and equalise. I will flag any timing or sequencing gaps where a real-world glitch could forward-bias an unintended path, and suggest component value adjustments wherever margins look tight. You will receive a marked-up schematic with clear annotation plus a concise written summary of every recommended change and the reasoning behind it. What MCU are you using — specifically its ADC reference voltage and GPIO sink/source current rating — so I can verify the VSENSE feedback divider values and gate drive resistor sizing against your actual part? Best regards, Engr. Muhammad Imran
$23 USD in 2 days
0.0
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