Compact 144V HPF SMD PCB

@tshibsamuel477

Hi there, I carefully read your project, and it matches well with my experience in power electronics and PCB design. I can help you design a reliable surface-mount AC-DC power board that fits your footprint and delivers a regulated 144 V DC at 300–350 mA, with strong attention to surge protection, high power factor, and safety. I’m Samuel Tshibangu, a mechatronics engineer with several years of hands-on experience in PCB design and power supply development using Altium Designer. I’ve worked on SMPS, protection circuits, high-voltage layouts, and production-ready boards, and I’ve already worked with similar power-stage components and architectures, so I can move quickly and deliver a clean, manufacturable result. I can provide the full schematic, PCB layout, Gerbers, annotated BOM, and validation notes while also flagging any important safety or compliance risks early to avoid costly redesigns. Feel free to send me a message. Best regards, Samuel Tshibangu

@dimitarpartenov

Hello, I am interested in your project. I have a lot of experience in power design circuits, and PCB design for it. I can design a proper PCB.

@Mahmoud00Ibrahim

I can design a reliable, production-ready high-voltage AC-DC power supply that meets your 144 V / 300–350 mA requirement with strong focus on safety, surge robustness, and power factor. I have experience in high-voltage and power electronics design, including offline converters, protection circuits, and compliance-aware PCB layout. For this project, I will implement a suitable topology (likely isolated flyback or PFC + DC stage depending on constraints) to ensure stable regulation, high PF, and safe operation from 220–260 VAC. Deliverables include: • Complete schematic and PCB layout within your mechanical constraints • Optimized high-voltage design with proper creepage/clearance and isolation • 6 kV surge protection (MOV, TVS, inrush limiting, coordinated protection stages) • High and low voltage protection mechanisms • Annotated BOM with readily available components • Gerber files ready for manufacturing • Design notes and simulations validating regulation, PF, and protection behavior I will also highlight any compliance or safety considerations early (EMI, thermal, insulation, etc.) to avoid redesign later. Ready to review your PCB dimensions and start immediately.

@abdurRafiqM

HI, I am an experienced electronics and PCB Design engineer, specialised in use of ECAD software such as Altium Designer, KICAD, EasyEDA, etc. for the the design of electronics and PCB. I will design your projects to meet your Requirements and the industry standard. I do all kinds of circuits such as Power delivery circuit, Sensor Integrated Circuits, wireless control, MCUs etc. I will deliver the following. The Schematics for your Design The PCB for the design Bill of materials(If needed) Gerber, Pick and Place and other manufacturing and assembly drawings needed. Full Support and consultancy till the project is done. Kindly send me message for my previous designs and also so we can discuss further on your project I look Forward to working with you. Best Regards, Abdur-Rafiq

@chetanc20

Hi, I can design your surface-mount power-supply PCB to meet the required 144 V DC output (300–350 mA) from 220–260 V AC, ensuring compact layout within your defined dimensions. I’ll focus on reliability, including surge protection (6 kV), safety considerations, and optimized power factor. I will deliver the complete schematic, PCB layout, Gerber files, and an annotated BOM with readily available components. I’ll also include design notes and validation considerations for performance and protection. One question: Which Tool is required for Design. Let’s proceed once you share the PCB dimensions.

@imti47

Hi, This is a challenging and interesting design, and it aligns very well with my experience in power electronics and PCB design for high-power systems. I have worked extensively on AC-DC power conversion systems, including designing and testing a 1kW battery charger (both isolated and non-isolated topologies) during my time as a Research Assistant. This involved component selection, control implementation, PCB design, and practical testing—giving me a solid understanding of high-voltage design, protection mechanisms, and efficiency optimization. In addition, I have designed multi-layer PCB layouts for power systems, including: 660W UPS (4-layer PCB) with AC/DC isolation, integrated BMS, boost converter, and H-bridge inverter, with careful attention to layout constraints and grounding 40W compact UPS (4-layer PCB) with high-density routing and optimized ground plane These projects required strong focus on thermal management, noise reduction, creepage/clearance, and reliability, which are critical for your 220–260V AC to 144V DC design. I understand the importance of designing within strict mechanical constraints, and I can adapt the layout to your provided PCB dimensions efficiently. If you have any preferred topology (flyback, boost + PFC, etc.) or constraints, I’d be happy to discuss and align before starting. Looking forward to working on this. Best regards, Muhammad Imtisal

@philipm26

I can design a robust, production-ready SMPS to meet your requirements (220–260 VAC input, 144 V DC @ 300–350 mA) with high power factor and 6 kV surge immunity. I recommend a two-stage architecture: an active PFC front end (~400 V DC bus) followed by an isolated LLC resonant converter for high efficiency, low EMI, and long-term reliability. The design will include full surge and protection circuitry (MOV, GDT, NTC, EMI filter), reinforced isolation, and compliance-aware layout (creepage/clearance per IEC standards). I will deliver a complete schematic, optimized PCB layout within your mechanical constraints, Gerbers, and a detailed BOM with readily available components (Mouser/DigiKey). I’ll also provide simulation files (LTspice/PLECS) and design notes validating power factor, current regulation, and protection strategy. Layout will prioritize thermal performance and noise control to support compliance testing. Before starting, I’ll review your PCB outline and confirm load characteristics, isolation level, and certification targets to ensure first-pass success.