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We are looking for an experienced Mechanical/Industrial Engineer specialized in SolidWorks or similar CAD software to design a reusable steel mold for the mass production of precast concrete housing modules. The concrete module is approximately 3.0 m wide × 7.0 m long × 3.0 m high, open at the top, with an additional 1.2 m balcony on the front side. Main concrete specifications: * Wall thickness: 80 mm * Floor thickness: 200 mm * 4 concrete walls + floor cast as one monolithic piece * No roof during this casting process We need the complete manufacturing design of the steel mold, including: * External steel formwork * Internal negative/core mold * Steel plate thickness calculation * Structural frames and reinforcement ribs * Corners, connections and locking systems * Opening and demolding system * Hydraulic cylinders/jacks or mechanical systems to brace the internal mold against fresh concrete pressure * Ideally, a retractable/collapsible internal core to facilitate demolding * Calculation of concrete pressure, structural loads and mold deformation * Design suitable for high-volume repetitive production * Manufacturing drawings, assemblies, BOM, DXF/STEP and editable CAD files Doors and windows do not need to be integrated into the main steel mold. Different openings will be created using removable block-outs placed before casting. We also need a second reusable steel mold for the separate flat concrete roof element. This is not simply a 3D modeling job. We need an engineer capable of designing a real industrial mold that can be manufactured in steel and used repeatedly in a precast concrete production facility. Experience with precast concrete molds, steel formwork, heavy welded structures, hydraulic tooling or industrial manufacturing equipment will be highly valued. Please send examples of similar projects and specify your experience with mold/formwork design, structural calculations and SolidWorks.
Project ID: 40686690
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39 freelancers are bidding on average €2,069 EUR for this job

I'm perfectly suited for your project as a Mechanical Design Engineer with a wealth of experience in creating manufacturable components for industrial equipment - particularly within heavy, welded steel structures. My understanding of SolidWorks and fabrication techniques ensures that all of my designs are production-ready and optimized for practicality and efficiency. Before even opening SolidWorks, I thoroughly understand the project goals and constraints. Your precast concrete mold requires both intricate structural design elements and precise engineering calculations, which align faultlessly with my areas of expertise. Not only have I designed similar industrial molds before, but I've also constructed them with an emphasis on manufacturability. Moreover, while designing your mold, I'll consider the specific characteristics of the precast concrete you're using such as load pressures to ensure the structural integrity of the mold and avoid deformation during casting. Finally, I guarantee timely delivery of an exhaustive package – comprehensive DXF/STEP files, assemblies, BOMs to ensure ease in manufacturing, and editable CAD files for future adaptations. Let me leverage my skills to not just provide you with a SolidWorks model but a functional steel mold that meets every one of your requirements.
€500 EUR in 2 days
8.6
8.6

Dear Sir, As a mechanical engineer, I am a SolidWorks/Fusion360/AutoCAD expert and product designer. I’m excited to submit my proposal for your project. I have experience converting product concepts, sketches, and reference designs into detailed manufacturing drawings and production-ready CAD models. Here is my service; ⭐Detailed 2D manufacturing drawings. ⭐Create a DXF and PDF file for CNC/Laser/Plasma cutting. ⭐Creating STL, STEP and X_t files for 3D Printing and Manufacturing. ⭐3D modeling/rendering of assembled parts. I would be glad to discuss your project in more detail and answer any questions you may have. I'm ready to get started immediately. Thank you for considering my proposal. I look forward to working with you. Best regards Ivy
€500 EUR in 3 days
6.8
6.8

Hi, I reviewed your project requirements and I can help you develop a practical, production-ready solution—not just a visually complete CAD model. I’m a mechanical engineer with 13+ years of experience in product design, mechanical systems, CAD development, engineering analysis, and multidisciplinary coordination. Depending on the project, I can support concept development, detailed 3D modelling, assemblies, manufacturing drawings, BOMs, technical calculations, simulations, and fabrication-ready files. My focus is always on clear drawings, realistic detailing, manufacturability, and fast communication throughout the project. I work mainly with SolidWorks, AutoCAD, ANSYS, Revit, Fusion 360, and related engineering tools. You can review similar design and engineering work in my profile. Once I see the available drawings, dimensions, and expected deliverables, I can suggest the most efficient way to proceed. Best regards, Gökay Zaralı
€2,750 EUR in 7 days
6.7
6.7

As the founder of Buildtrix Studio, a firm specializing in mechanical engineering and product development, we're primed to handle your precast concrete mold design project. With extensive experience in Steel Molds design using software like SolidWorks and other CAD tools you require, we have an edge to understand the technicalities and intricacies of this task. Other jobs similar to your request and carried out successfully by our team include mold/formwork designs, structural calculations, 3D modeling of heavy welded structures, hydraulic tooling, and industrial manufacturing set-ups. Finally, our deliverables consist not just of CAD files but also editable CAD files like DXF/STEP formats which you mentioned as needing as a priority. In conclusion, I strongly believe that my deep knowledge and readiness to hit the ground running on this project make me an ideal fit for your goals. Leveraging on years of practical experience in Steel Mold design alongside our proficient skills in SolidWorks and knowledge in the precast industry certainly gives us an advantage to support your journey from concept to manufacturing satisfactorily.
€1,500 EUR in 7 days
6.6
6.6

With over a decade of experience in 3D modeling, engineering design, and a deep knowledge of SolidWorks, my team at MAA CAD brings not just the technical proficiency but a profound understanding of the specific project requirements. Having successfully executed complex tasks similar to this, we are well-equipped to handle the design of a reusable steel mold for your precast concrete housing modules. Our familiarity with industrial manufacturing equipment like hydraulic tools has fostered an appreciation for meticulousness and efficiency that guarantee top-class deliverables. In addition to our mastery of CAD modelling and manufacturing drawing, we specialize in Design for Manufacturing (DFM) - one of the key competencies required for the project on hand. Our DFM expertise means we can optimize your design for efficient material use and ease of production without compromising quality or safety. Our company's primary goal is to provide high-quality, cost-effective, and sustainable engineering services that improve lives; what better way to contribute than by designing solutions that facilitate mass production processes? Let us bring that passion to your project, ensuring a comprehensive design that includes all necessary elements: from external steel formwork to structural frames and reinforcement ribs, as well as the calculation of concrete pressure and mold deformation among others – assuring conformity to your most exacting standards.
€2,750 EUR in 1 day
5.7
5.7

Mechanical Design & Engineering Expertise: Reverse Engineering | Fabrication | DFM | 3D Printing | Concept Design | Product Development | Robotics I am a Mechanical Designer with over 8 years of experience turning complex ideas into functional, manufactured products. I focus on creating designs that aren’t just visually sound, but are technically optimized for real-world performance and efficient production. Software Proficiency: SolidWorks • Autodesk (AutoCAD, Fusion, Inventor) • Maya • Matlab • Rhino • Catia Best Regards, MOHAMED EWAIDA Senior Mechanical Designer
€3,200 EUR in 7 days
4.9
4.9

Hi there ! With 7 years of experience in mechanical and industrial design, I am well-equipped to offer you the comprehensive steel mold design you require for your precast concrete housing project. Proficient in SolidWorks and other CAD software, I am adept at translating concepts into tangible designs that adhere to structural calculations while being optimized for manufacturing. I adopt a lean design and a design-for-assembly approach, ensuring utmost efficiency in each step of the process. In my previous work, I have successfully designed industrial molds and heavy welded structures, which makes me an ideal candidate for this position. My specialization in mechanical engineering enables me to not only create precise designs but also to plan in advance for the impact of real-world factors like pressure and structural loads, something that would be valuable for this project. Moreover, to continually encourage your feedback during our work together, I assure you of my round-the-clock availability. Consequently, any suggestions or modifications you want to make during the design process can be immediately implemented and revised on time. I believe that by leveraging my skills in manufacturing design and my hands-on experience with hydraulic tooling/formwork equipment, I will bring true value to this project.
€500 EUR in 2 days
4.1
4.1

Your detailed project description indicates a well-thought-out approach to designing a reusable steel mold for precast concrete housing modules. I have extensive experience in designing industrial molds, having successfully completed similar projects that required precision engineering and robust structural integrity. Understanding the complexities involved, my goal is to create a mold that not only meets your specifications but also optimizes production efficiency and durability. I noticed that the design needs to incorporate a retractable internal core and a reliable demolding system, which are crucial for your high-volume production requirements. With my background in SolidWorks and expertise in structural calculations, I focus on performance, safety, and enhancing user experience in manufacturing environments. What specific deadlines do you have in mind for this project, and how can I best align my approach with your objectives? Best regards, Foraxis
€3,500 EUR in 7 days
1.4
1.4

Greetings! I can design a reusable steel mold for your precast concrete housing modules, including external formwork, internal core, structural frames, locking systems, and demolding mechanisms. I would calculate concrete pressure, structural loads, and mold deformation, and design the mold for high volume repetitive production. I would also design a separate steel mold for the flat concrete roof element. I would deliver manufacturing drawings, assemblies, BOM, DXF or STEP files, and editable CAD files. I have experience with steel formwork, heavy welded structures, and industrial manufacturing equipment. Let me know your preferred timeline and I can share examples of similar projects. Thanks, Revival
€500 EUR in 7 days
0.0
0.0

Hello, With over 16 years of versatile experience in the IT field, my extensive and proven expertise in designing intricate structures for manufacturing, including molds and formworks, perfectly aligns with your requirements. I am thoroughly proficient in SolidWorks, ensuring accurate modeling and parametric design that not only meet your specifications but also comply with high-volume repetitive production needs. Additionally, my understanding of steel welding methodology and hydraulic tooling will enable me to create a mold that is sturdy, cost-effective, and efficient for your precast concrete housing modules. A testament to my capabilities is the fact that I have successfully led more than 55 skilled professionals in various project sizes. Over the years, we have employed our sense of innovation and craftsmanship to create tailored solutions for clients; solutions that optimize the manufacturing process while adhering to high industry standards. Additionally, my comprehensive grasp of structural calculation methods will be instrumental in your mold's efficiency. This allows me to effectively calculate factors like concrete pressure, structural loads, mold deformation -- essentials for a durable yet versatile mold design. Pairing this with my knowledge of DXF/STEP file formats allows me to deliver intricate customizable designs suitable for high-volume repetitive production and a complete set of ready-to-produce documentation. Thanks!
€3,055 EUR in 1 day
0.0
0.0

I’m a Mechanical/Industrial Engineer with 6+ years of experience in SolidWorks, mechanical design, structural steel fabrication, welded assemblies, and manufacturing-oriented CAD. I understand this is an engineering and manufacturing design project, not simply 3D modeling. I can develop the complete reusable steel formwork for the 3.0 × 7.0 × 3.0 m precast module, including the 80 mm walls, 200 mm floor, balcony, external formwork, internal collapsible core, reinforcement frames/ribs, locking systems, connections, and demolding mechanism. I can also work on the hydraulic/mechanical bracing concept and perform the required concrete-pressure, structural-load, stress and deformation checks to size plates, ribs, frames and critical connections appropriately for repetitive production. Deliverables can include: • Detailed SolidWorks assemblies and parts • Manufacturing/fabrication drawings • BOM • STEP/DXF and editable CAD files • Structural/load calculations • Demolding and collapsible-core mechanism • Separate reusable roof mold design I have experience designing heavy welded structures and fabrication-ready mechanical systems, with manufacturability and repeated-use durability kept in focus throughout the design. I’m available to review your existing dimensions/specifications and begin immediately.
€500 EUR in 5 days
0.0
0.0

Hi, I can develop this as a manufacturable industrial formwork system, not merely a SolidWorks model. The work will begin with a design basis covering concrete density, pour rate, temperature, vibration method, hydrostatic pressure, lifting conditions, allowable deflection, cycle life, and applicable fabrication standards. The main mold will include modular external panels, a reinforced internal core, repeatable alignment and locking features, replaceable seals, lifting points, and a safe demolding sequence. I’ll evaluate hydraulic versus mechanical bracing and design the collapsible core around concrete shrinkage, draft clearances, access, maintenance, and operator safety. The separate roof mold will follow the same production-focused principles. Deliverables will include calculation notes, complete SolidWorks parts and assemblies, fabrication drawings, weld details, tolerances, BOM, and STEP/DXF files. Plate thicknesses, ribs, frames, connections, cylinders, and locking components will be checked for pressure, deformation, fatigue, handling, and repeated casting cycles. Relevant engineering examples can be shared privately, with final fabrication calculations independently verified where certification is required. Will the 7 m module be cast upright in its final orientation, or rotated after casting using a tilting table or lifting frame? Regards, Houssame
€2,750 EUR in 7 days
0.0
0.0

Velaux, Spain
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