Reinforced Polyurethane for vehicle suspension Strut Spacer Design

@anmolmakkar666

Having spent nearly a decade immersed in the world of mechanical design, I have developed a keen eye for detail and precision that are crucial to executing projects like yours. My extensive knowledge of 3D CAD, 3D Design, and 3D Modelling provides a solid foundation for your project, enabling me to create accurate and production-ready CAD models that fit the dimensions of your vehicle's front strut spacer without any machining or trimming required. Moreover,as your project prizes functionality over weight reduction, my proficiency in Solidworks will prove valuable in strategically incorporating internal reinforcements such as ribs and gussets that do not compromise on your specified dimension requirements. I am confident in delivering your desired final project containing native files and manufacturing recommendations which adhere strictly to all tolerances. Throughout the process, communication will remain paramount as any inconsistencies or discrepancies flagged in the scan file will be promptly addressed to ensure total alignment on fit and successful results. Grateful for considering me for this project,I eagerly await working with you to bring your reinforced polyurethane strut spacers into fruition while ensuring they slide smoothly without dirt traps. Let's get those suspension enhancements rolling!

@androaiad

Hello, I am a design engineer, I am expert in 3D different products designs & Modeling so i can do the required design in the required time. I have finished similar projects before and finished 600+ projects. Please check my portfolio and reviews. Thanks.

@manusharma2992

With over [insert number] years of experience in mechanical engineering and 3D modeling, I believe I have the skills and expertise to bring this project to life. My command of SolidWorks and CAD/CAM will enable me to leverage the STEP and STL files you provide, adapting them seamlessly for manufacturing-ready designs. It is worth noting that my strength lies in my consistent ability to deliver innovative yet accurate solutions. I understand that weight-shaving is not a priority for you but rather, optimizing strength. With this in mind, I will incorporate ribs, gussets, or any other internal reinforcement your design needs to ensure it can handle MacPherson assembly's typical load paths while maintaining the exact height specifications you requested.

@faisal8071

Hi there, We understand you need two custom reinforced polyurethane strut spacers, 38mm and 46mm high, derived from your existing 3D scan data. We can assist with the design and development of these components, ensuring they integrate seamlessly with your vehicle's front strut while incorporating internal reinforcement for crucial strength. At TRYGVE Studio, we specialise in product development using industry-standard tools for CAD modelling, including SolidWorks, and are experienced in translating scan data into functional, manufacturable designs. Our approach typically involves careful review of your provided scan files, designing the components with appropriate internal structures, generating detailed drawings, and providing a foundational FEA snapshot to confirm structural integrity, as you've requested. We can also provide manufacturing recommendations for casting polyurethane. We would appreciate a brief discussion to clarify the specific FEA requirements and overall project scope, which will allow us to finalise the timeline and ensure our approach perfectly matches your expectations. Please feel free to message us to connect before awarding the project; this will allow us to discuss the specifics in more detail. https://www.freelancer.in/u/faisal8071 Regards, Ar. Faisal Saif

@ENG1mga

Welcome I MADE MANY SMART DEVICES THAT MANUFACTURED AND USED IN REAL YOU WILL GET IT DONE PERFECTLY IN LESS TIME CHECK MY LATEST REVIEWS > (http://www.freelancer.com/u/ENG1mga) I have previously worked on, Lifting Set of Drones Mechanism, Robotic Arm, Delivery Robot, Automatic Wiring Machine, Solenoid Engines, Car Rooftent, Boat Lift Mechanism, Shoe Treadmill Mechanism Mechanical Ventilator and many other projects. I use Solidworks, Fusion 360, and ANSYS, COMSOL I have a workshop specializing in all 3D printing and CNC machining work, so I strive to provide the highest quality and precision. What you will receive with me: - 2D drawings - 3D files - Complete Tech. Formats - Finite Element Analysis (FEA) (if needed).

@Ryan15222

Hi, I am interested in your reinforced polyurethane strut spacer design project. With extensive experience in mechanical design, reverse engineering, CAD modeling, and FEA, I can develop production-ready spacers that fit directly onto your scanned MacPherson strut upper seat without requiring machining or trimming. Using your STEP/STL scan data, I will create two optimized spacer designs (38 mm and 46 mm) with smooth exterior surfaces for easy installation and reduced dirt accumulation. Since strength is the priority, I will incorporate reinforced internal geometry, including ribs, gussets, and load-distribution features, while maintaining the exact overall heights and ensuring the design is suitable for polyurethane casting. Deliverables: Two production-ready CAD models (38 mm and 46 mm) Native CAD files, STEP, and IGES formats Engineering drawings with critical dimensions and tolerances FEA report validating structural performance under representative MacPherson strut loading Manufacturing recommendations for polyurethane casting and mold design Before beginning, I will review your scan data to verify geometry, identify any anomalies, and confirm fitment assumptions to avoid costly revisions later. I am committed to delivering a robust, manufacturable design that balances durability, ease of installation, and long-term performance. I look forward to working with you. Best regards,

@CreativeDesign50

Hello, I can design the two polyurethane strut spacers to match your scanned upper seat geometry exactly, with a smooth exterior, precise 38 mm and 46 mm heights, and internal reinforcement such as ribs or gussets to improve load handling without affecting fit. I’ll review your STEP/STL scan first, flag any geometry issues, then create production-ready CAD and supporting drawings. Using your scan data, I’ll build the models in a way that suits casting in polyurethane, while keeping the interface clean for direct installation. I’ll also prepare a concise FEA snapshot to check the main load paths in a MacPherson-style suspension setup and share practical manufacturing notes if helpful. Please have a look at our Freelancer portfolio through the links given below. https://www.freelancer.com/u/CreativeDesign50 Best regards Kirandeep K.

@iamVutuk

Hello, we are Vutuk Design and Media. Backed by a full-service mechanical design engineering, FEA simulation, rapid prototyping, and digital media studio led by a principal mechanical design engineer with 15 years of experience, our agency is fully equipped to execute your Reinforced Polyurethane Vehicle Component project. We bridge automotive structural engineering with cinema-grade technical visualization assets. To help us align our engineering and media pipeline with your project timeline, we have a few brief questions: Do you require us to perform structural FEA stress/fatigue simulations to validate material reinforcement layers before finalizing mold geometries? Would you like our studio to print functional 3D prototypes or test samples in our internal prototyping lab to evaluate fitment prior to tooling production? What is your preferred timeline for reviewing initial 3D part concepts before our team advances to detailed 2D drafting and rendering? We invite you to visit our company profile and extensive portfolio page to explore our deep capabilities in automotive engineering, composite/polymer DFM, and industrial visual assets. We look forward to partnering with your team.

@muhannadbukhamse

Hi, My name is Mohand, a mechanical engineer based in the U.S. with strong experience in CAD/CAM, SolidWorks, 3D modeling, and finite element analysis. I am excited to help design your reinforced polyurethane strut spacers and ensure they fit the scanned geometry accurately without any machining or trimming. I can create both the 38 mm and 46 mm spacer models with a smooth exterior, internal ribs or gussets for added strength, and drawings with key dimensions and tolerances. I will also provide a simple FEA snapshot to confirm the design can handle the expected load paths in the MacPherson suspension assembly. If I notice any issue in the scan file, I will flag it early before moving forward to keep the fit and design aligned. I can deliver production-ready CAD in STEP/IGES format, along with the native file for your review. I would be glad to discuss the scan details and begin right away.

@lukesanthony

Hello, I have extensive experience designing suspension components, custom automotive parts, and reverse-engineered CAD models from 3D scan data for prototype and production applications. I’ve developed reinforced polyurethane components using scan-based geometry, performed fit validation, created manufacturing drawings, and carried out FEA to verify structural performance under representative loading conditions. For your project, I will use the supplied STEP and STL files to create two production-ready spacer models at 38 mm and 46 mm, ensuring they match the scanned strut seat geometry without modification. The designs will incorporate appropriate internal reinforcement while maintaining a smooth exterior, and I will deliver native CAD files, STEP/IGES exports, detailed drawings, a concise FEA summary, and manufacturing recommendations for polyurethane casting. Could you confirm the target polyurethane hardness (Shore A or Shore D) and whether a specific casting process or manufacturer will be used? Also, do you have the expected vehicle model and estimated suspension loads, or should the FEA be based on typical MacPherson strut operating conditions? Regards

@dvyoga14

Hi! I have experience designing structural mechanical components in Fusion 360 including ribbed and gusseted parts optimized for load paths, and working from scan data to produce production-ready CAD. Check my Freelancer profile for examples. I will model both 38mm and 46mm spacers from your STEP/STL scan, build in appropriate ribs and gussets for MacPherson strut loads, deliver production-ready STEP/IGES and native files with key dimensions and tolerances, and include a basic FEA snapshot confirming structural adequacy. I will flag any scan anomalies before progressing. Please share the scan files so I can assess the geometry and confirm the timeline.

@TheDesignBloke

Hello, I've reviewed your project and understand you're looking for precision CAD modeling of two polyurethane vehicle strut spacers based on 3D scan data with strength-focused design considerations. I have experience creating mechanical CAD models from scanned references, developing functional components with accurate fits, reinforcement features, manufacturing considerations, and production-ready STEP files. I can model both spacer variants, prepare drawings with tolerances, and support design validation with structural considerations for the intended application. Could you confirm the expected polyurethane hardness grade and the load specifications required for the FEA validation? Best Regards, Muskan

@ssumitkumar7800

Drawing on my extensive experience in 3D CAD, mechanical engineering, and Solidworks, I have the expertise necessary to deliver the precise and detailed designs you need. I've excelled at similar projects in the past, where accuracy and strength were paramount. In fact, I recently completed a project that required developing metal components for suspension systems, giving me valuable insights into structural requirements and load paths.

@hayat38402

Hi, how are you doing? I went through your project description and I can help you in your project. your project requirements perfectly match my expertise. We are a team of Expert Mechanical design Engineers, we have successfully completed 1000+ Projects for multiple regular clients from OMAN, UK, USA, Australia, Canada, France, Germany, Lebanon and many other countries. We are providing our services in following areas:  Product Design | 3D CAD Modelling  Finite Element Analysis | Computational Fluid Dynamics  Thermal analysis | Structural analysis  HVAC and Heat load calculation We are proficient in using following software’s:  AUTOCAD  SOLIDWORKS  ABAQUS  ANSYS APDL | ANSYS Fluent  MATLAB | SIMULINK  COMSOL Multiphysics  FUSION360 | CATIA We have good command over REPORT WRITING, we can show you many samples of our previous reports. We can discuss further details in the message box.

@mukulmt

CAD Professional having 20+ years of extensive experience in 3D modeling, assembling, 2D drafting, design & analysis of aircraft structures and general engineering components. Extensive experience of modeling and assembling general engineering components. Worked on various specialized engineering products based on the client's hand drawn sketches, produced stl files for 3D printing, applied changes and provided detailed drafting as well. Worked on mechanical structures, prepared Structural analysis FEA reports on Inventor Nastran for static loading including meshing, applying loading and boundary constraints, running solution and interpretation of the results graphs. Singlehandedly modeled twin hull catamaran as per the provided line sketches and instructions. Worked as a freelancer for overseas clients for developing customized innovative products with the help of their hand-drawn sketches using CATIA V5/Solidworks. Extensive experience of detailed modeling for various structural components of Fixed Wing & Rotor Crafts including Transmission, Tail rotor, Cockpit, Fuselage, Bulkheads, etc. Worked on point cloud data for a New Zealand Dam project using massive point data along with the 3D scanned interactive images by FARO scanner software. Certified CATIA V5 professional. Providing engineering solutions to an OEM, manufacturing Boilers, Pressure Vessels & Heat Ex-changer for the automation of drawings' generation process by developing customized AutoLISP tools.

@faouzibaila

Hi, I’m a mechanical engineer with over 15 years of experience in CAD design and Finite Element Analysis (FEA), mainly using Abaqus for structural validation and optimization. I also have more than 5 years of experience in suspension development, giving me a strong understanding of load paths, durability requirements, and suspension component design. I can design the two polyurethane spacers directly from your 3D scan, ensuring a perfect fit while reinforcing the geometry with ribs or gussets to maximize strength without compromising installation. Deliverables will include: * Two production-ready CAD models (38 mm and 46 mm) * STEP/IGES and native CAD files * Technical drawings with dimensions and tolerances * A concise FEA report validating the design * Optional recommendations for polyurethane casting If I notice anything unusual in the scan, I'll let you know before moving forward to ensure the final parts fit as intended. The platform doesn't allow me to attach files to this initial proposal. If you reply and open the chat, I'll be happy to share examples of previous Abaqus structural, dynamic, and fatigue studies, along with technical reports, animations, and high-resolution result plots so you can assess the quality and level of detail of my work. Best regards, Faouzi BAILA Mechanical Engineer | FEA Specialist (Abaqus)

@Internative123

Hello there, Would you like to design custom polyurethane strut spacers from your 3D scan geometry? We can create production-ready 38 mm and 46 mm CAD models with reinforcement ribs, smooth surfaces, STEP/IGES files, drawings, and FEA strength checks. We are an experienced CAD designer with over 5 years of expertise in creating precise 2D drawings and 3D models for engineering, architecture,interior,exterior and product design. We specialize in AutoCAD, and other CAD software to deliver accurate and detailed designs. We provide unlimited revisions, fast turnaround, and ensure your project meets technical standards and your exact requirements. Please visit our profile for portfolio; https://www.freelancer.com/u/Internative123/CAD Best regards, Internative Labs.

@atikmurtaza

Your project requires designing custom vehicle spacers from 3D scan data, so the focus is on accurate fitment, structural strength, and creating manufacturing-ready CAD files while maintaining the original scanned geometry. I can develop the 38 mm and 46 mm polyurethane spacer models from your STEP/STL scan data, add appropriate internal reinforcement features, and prepare the CAD files, drawings, and manufacturing documentation. I can also provide a basic FEA review to validate the expected load paths and identify any potential design concerns before production. One quick question: do you already have the polyurethane material properties and expected load requirements for the MacPherson strut assembly, or should the analysis be based on standard polyurethane assumptions?

@sahadahmedk

Hi, Could you please share the 3D scan files with me? I want to ensure I understand the geometry accurately before starting on the spacers. I will create the two CAD models for the 38 mm and 46 mm spacers, ensuring they drop onto the geometry without any need for machining. I’ll incorporate internal ribs and gussets for strength while maintaining the specified heights. I’ll also provide drawings with key dimensions and a simple FEA report to validate the design against typical load paths for a MacPherson assembly. You’ll receive production-ready CAD files (both STEP and IGES) along with my manufacturing recommendations for casting in polyurethane. If I notice any issues with the scan, I’ll flag them immediately. Looking forward to your response! Best regards, Engr. Sahad Ahmed K Mechanical Design Engineer with expertise in CAD and FEA