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I need a complete engineering package for a fully-automated, single-ram stationary compactor that serves municipal transfer stations across Libya and North Africa. The unit must accept waste straight from collection trucks, guide it through a hydraulic tipping device into a hopper, then compress it into a detachable hook-lift container. Two identical containers will work in rotation so the site can keep running while one is being hauled away. Key performance and build notes • Continuous duty cycle with twin, interchangeable containers • Conventional steel fabrication only, using processes commonly available in Tunisia and Libya (no exotic alloys or proprietary castings) • Robust automation: PLC-controlled sequencing of tipping, ramming and container exchange • Integrated safety: emergency stop buttons, safety interlocks and audible/visual alarms at all hazard points • Weather-resistant design suitable for hot, dusty coastal and desert environments Deliverables I expect 1. General arrangement, fabrication and detail drawings (DWG / STEP) 2. Hydraulic circuit, bill of materials and cylinder sizing calculations 3. Electrical & PLC I/O list, control logic diagram and HMI layout 4. Finite-element verification of main press frame and ram (SolidWorks Simulation, ANSYS or equivalent) 5. Operating and maintenance manual draft, including safety documentation and risk assessment 6. Clear guidance for local workshops on welding procedures, tolerances and surface protection All documents must be in English and use metric units. I am ready to clarify site dimensions, throughput targets and lift-truck interfaces once we begin. --------------------------------------------------------------------- Main Compactor * Stationary compactor. * Ram face equal to container hatch opening. * Ram penetration approximately 500 mm inside container. * Compaction chamber fully sealed when ram is forward. * Moving top cover linked to ram. * Polymer wear guides on both sides. * Integrated hydraulic power pack inside compactor chassis. * Low-profile design close to ground level. Containers * Capacity: 25 m³. * Empty weight target: 3,700–3,800 kg. * Maximum gross waste load: 16 tons. * Closed containers (not open-top). * Hatch facing compactor. * Hook-lift compatible. Container Arrangement * Two containers side-by-side. * Both hatches facing the compactor. * Rail transfer system moves containers left/right only. * One container under loading. * Second container standby. * No forward/backward movement of containers. Tipping Device * 3 m³ receiving bucket. * Hydraulic lifting. * Waste collection truck unloads into tipper. * Tipper lifts and discharges into hopper. * Hopper opening substantially larger than tipper discharge area. * Hopper bottom matched to compaction chamber dimensions. Hydraulic System * Single power pack. * Single electrical connection (plug-and-go). * Steel hydraulic piping where practical. * Working pressure increases mainly during final packing stage. * Pump sized for normal cycles with pressure capability reserved for final compaction strokes. * Motor limited to approximately 18.5 kW maximum as discussed. Expected Performance Container volume: * 25 m³ Compaction ratio achieved in practice: * Approximately 1:6 (your field test) Container payload: * Up to 16 tons Target throughput: * Approximately 120–150 tons/shift depending on haul distance and waste composition. Next Engineering Package 1. General Arrangement (GA) 2. Compactor chassis fabrication drawing. 3. Hopper fabrication drawing. 4. Ram assembly drawing. 5. Rail transfer system drawing. 6. Container interface drawing. 7. Hydraulic schematic. 8. Power pack layout. 9. Cylinder sizing calculations. 10. Full 3D CAD model in SolidWorks. For the 3D CAD work, you will need an experienced SolidWorks mechanical designer. The ideal profile is: * 10+ years in heavy machinery. * Experience with stationary waste compactors. * Welded steel structures. * Hydraulic systems. * Hook-lift containers. * Production drawings and BOM generation. Once the CAD model is completed, manufacturing in Tunisia becomes straightforward because all fabrication, machining, hydraulic, and electrical suppliers are available there. The next major task is the preliminary GA drawing with actual dimensions, which will become the basis for the SolidWorks model.
Project ID: 40515735
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As the founder of SYNCCAD, I have been leading a proficient team of dedicated CAD engineers, project managers, and quality reviewers for several years. Our expertise lies in delivering consistent output for a vast array of engineering projects including those related to mechanical designs and fabrications like the Automated Stationary Waste Compactor you're looking to develop. Our range of skills extends from generating 2D technical drafting drawings compatible with ISO and ANSI standards to intricate 3D modeling, rendering, and sheet metal designing. Matching your requirement of conventional steel fabrication without using any exotic alloys or proprietary castings, we ensure that your project will be developed using processes commonly available in Tunisia and Libya. We are well-versed with SolidWorks Simulation and ANSYS for finite-element verification which perfectly aligns with point four of your deliverables list. Offering a comprehensive package, we will also deliver a draft operating and maintenance manual including all necessary safety documentation and risk assessment reports.
$20 USD in 36 days
6.9
6.9

As a seasoned engineer, with an educational background and professional experience in electrical and mechanical engineering, I am excited about your project. My familiarity with the use of core tools like AutoCAD, SolidWorks, and programming with PLC would be of immense advantage in the successful completion of your automated compactor design. I have successfully utilized similar platforms in the past to design and build systems that align perfectly with your needs – safe, robust, and ready for local fabrication. In terms of design, my expertise extends to other areas you outlined: finite element analysis (FEA) using SolidWorks Simulation, creating hydraulic circuits, and working up detailed drawings for manufacturing purposes. Furthermore, I’m adaptable to metric or imperial units so producing documents using metric units is a breeze. In essence, I bring knowledge across disciplines such as Electrical Engineering, CAD Designing Architecture/BIM Modeling & Product Design and 3D Rendering & Animation together to give you an ALL IN ONE at ultimately usable system. Let’s collaborate!
$22 USD in 3 days
6.6
6.6

Dear Client, At Vutuk Design and Media, we combine advanced heavy hardware engineering with rigorous multi-physics simulation, precise procurement tracking, and elite technical asset visualization. Supported by a 15-year background spanning industrial machine design, non-linear Finite Element Analysis (FEA), and custom rapid prototyping infrastructures, our integrated engineering floor is uniquely positioned to handle your Automated Stationary Waste Compactor project with absolute technical precision. To help us scope your industrial equipment development requirements precisely, we would like to ask: Do you require structural Finite Element Analysis (FEA) safety factor or non-linear structural buckling reports within Ansys to satisfy international compliance or safety standards? Are you building a scaled physical prototype, and should we concurrently optimize internal sensor mountings or small mechanical components for multi-material 3D printing visualization in our lab? Would you like a high-end 3D animated promotional video from our media department showcasing a cinematic exploded view, internal force propagation, and automated cycle sequences for stakeholder reviews? We invite you to visit our profile and explore our complete heavy machinery design, advanced structural simulation, and technical media portfolio. Sincerely,
$20 USD in 40 days
5.4
5.4

As an accomplished professional with a comprehensive understanding of industrial automation, I'm confident that I am the ideal fit for your project. Having worked extensively in fields like wastewater management and water treatment automation, I have honed my skills in system software employing SIEMENS TIA Portal, Simatic Manager, WinCC SCADA and PH & INFORMATION SERVER. This proficiency will be immensely valuable when it comes to creating a reliable and efficient PLC-controlled sequence for your waste compactor. In addition to an automation background, my experience also includes CAD/CAM, Technical Drawing, and PCB Designing. Proficiency in drawing electrical projects with E plan P8 V2.6 program is highly relevant to this project. Additionally, my familiarity with different materials and working environments is an advantage when it comes to designing a rugged weather-resistant setup suitable for the hot, dusty climate of Libya and North Africa. Lastly, my ability to manage documentation well extends to drafting comprehensive operating & maintenance manuals, safety documents and risk assessment that you require. I've also dispatched clear guidance to local workshops before on welding procedures, tolerances, surface protection which will ensure consistency and quality across the board. Selecting me for your project ensures not just technical expertise but also prompt delivery and an eye for detail that's critical for success in complex engineering projects like this one.
$20 USD in 40 days
5.5
5.5

Hi, I am ready to deliver the complete engineering package for your municipal transfer station compactor system. The project focuses on steel fabrication, PLC controlled automation for container exchange, and safety integration for continuous duty operation in harsh environments. The design will be aligned with ISO 12100, IEC 60204, and ASME hydraulic design codes to ensure compliance and reliability. Before we move forward, do let me know: 1. Confirm throughput target? 2. Required container volume? Project Deliverables • General arrangement drawings • Hydraulic circuit and BOM • Electrical and PLC design. • Finite element verification • Operating manual draft Tools I Use • SolidWorks / Fusion 360 I have delivered: • Municipal compactor systems PLC controlled, twin container rotation. • Industrial hydraulic presses ASME compliant cylinder sizing and FEA validation Find my past mechanical design projects attached with this proposal. Looking forward to your message. Warm regards, Abubakar
$23 USD in 40 days
5.1
5.1

Dear Client, The biggest risk in this project is not the structural fabrication of the stationary compactor itself—it is achieving reliable, continuous-duty automation of the full cycle (truck discharge → hydraulic tipping → controlled hopper feeding → ramming compression → container swap) while maintaining system robustness in harsh coastal and desert environments with dust, heat, and variable waste loads. With over 30 years of experience in hydraulic systems, PLC-based industrial automation, structural steel design, and field-deployable mechanical systems optimized for low-maintenance operation. For this project, I would focus on: ✅ Designing a fail-safe hydraulic and mechanical compaction system optimized for continuous duty cycles with minimal downtime. ✅Building a robust PLC control architecture that synchronizes tipping, ramming, and twin-container exchange with full interlock safety logic. ✅Ensuring serviceability and manufacturability using standard steel fabrication practices available in Tunisia and Libya, without reliance on specialized castings or proprietary components. Two quick questions: 1. What is the target throughput (tons/hour or tons/day) for the compactor system? 2. Are there any dimensional constraints for the hook-lift containers or transfer station layout? I am available to start immediately and ensure timely delivery with transparent communication throughout every stage of the project. Best regards, Prat PCB Must Innovations
$20 USD in 40 days
6.4
6.4

HI there ! Hope you are doing well I present myself as the ideal candidate to undertake this project. With over 10 years of experience, I have handled several projects encompassing CAD/CAM, Finite Element Analysis and Mechanical Engineering encompassing a variety of domains. Having successfully managed over 50 projects that required intricate problem-solving and design thinking, I'm confident in my ability to meet the unique challenges associated with creating your automated waste compactor. Moreover, I want you to have utmost convenience when you deploy this automated unit and ensure that local workshops are provided with detailed guidance on welding procedures, tolerances, surface protection, and more. My ability to create comprehensive operating and maintenance manuals would serve your need well in this regard. Given the complex design requirements in extremely hot and dusty environments, choose me for a refined blend of expertise, experience, and customer-oriented ethic; let's bring your vision to fruition! Regards Sparktech
$22 USD in 40 days
4.3
4.3

Hi, What specific throughput targets and site dimensions do you have in mind for your compactor project? I can help you develop a complete engineering package that meets your requirements effectively. With over 7 years in mechanical and electrical engineering, I specialize in CAD/CAM and PLC systems. I will provide detailed arrangements, hydraulic and electrical schematics, and robust automation designs tailored to local fabrication processes. You’ll receive all necessary documentation, including safety assessments and maintenance manuals, ensuring smooth operation in harsh environments. I am committed to delivering high-quality work and can discuss further project specifics in a meeting. Let’s get started! Best Regards, Sahad Ahmed K
$20 USD in 30 days
4.1
4.1

Hi, I have designed this type of special industrial automated machines for manufacturing. I am a mechanical design engineer with 12+ extensive experience in 3D modeling and 2D drawings, particularly in the semi-trailer and machine design industries. I can create detailed 3D models with 2D manufacturing drawings, calculations and FEA based on the engineering details and your requirements. I use SolidWorks, PTC Creo, for engineering designs, Blender for 3d modeling and Keyshot for rendering. Please get in touch with me to discuss this project in more detail. I appreciate your consideration. Best regards, Buddhika
$15 USD in 30 days
3.9
3.9

Hi, I read through your project for Automated Stationary Waste Compactor Design - 15/06/2026 10:32 EDT. You need help with automated stationary waste compactor design - 15/06/2026 10:32 edt. I can build and deliver this efficiently based on the job requirements. This fits well with my experience in Electrical Engineering, Engineering Drawing, and Mechanical Engineering. I can take what you outlined and turn it into a clean final delivery, with attention to Electrical Engineering and Engineering Drawing and the details in your brief. I will keep the implementation clean, practical, and aligned with your requested scope. Send me the details and I can start immediately.
$15 USD in 30 days
3.0
3.0

Hi, I can help prepare the complete engineering package for your automated single-ram stationary waste compactor, including mechanical design, hydraulic sizing, PLC/control documentation, FEA verification, fabrication drawings, BOM, and operation/maintenance documentation. The best solution is to start with the required throughput, container size, site layout, tipping interface, ram force, cycle time, and local fabrication limits, then design the system around robust steel construction that can be manufactured in Libya/Tunisia using standard workshop processes. I’ll focus on reliability, serviceability, safety interlocks, weather resistance, and practical local maintenance. I’m comfortable with mechanical design, CAD/STEP/DWG drawings, hydraulic circuit design, cylinder sizing, steel fabrication, welding details, FEA, PLC I/O planning, control sequence logic, HMI layout, BOM preparation, risk assessment, and technical manuals. Deliverables can include: * General arrangement and fabrication drawings * STEP/DWG design files * Hydraulic circuit and cylinder calculations * BOM and component schedule * PLC I/O list and control sequence * HMI layout concept * FEA report for ram/frame * Operating and maintenance manual draft * Welding, tolerance, and surface protection guidance All documentation will be in English with metric units and structured for local workshop use. Best regards Ankit
$20 USD in 40 days
3.0
3.0

I understand you require a complete engineering package for a fully-automated, single-ram stationary compactor designed for municipal transfer stations. My experience includes designing heavy-duty hydraulic systems for waste management equipment, successfully delivering a similar unit that increased processing throughput by 20% for a large-scale recycling facility. My deliverables will include detailed 3D CAD models in SolidWorks, complete with assembly drawings, BOMs, and fabrication specifications for all structural and hydraulic components. I will specify standard industrial hydraulic power units and control systems, integrating safety interlocks and automated sequencing for the tipping device, hopper, and ram actuation. The design will ensure precise fitment for hook-lift containers and facilitate the continuous duty cycle with twin container rotation. What is the specified maximum cycle time for the ram compression and retraction? Ready to start as soon as you confirm scope.
$25 USD in 7 days
2.3
2.3

Hello, I've carefully reviewed your project for a fully-automated stationary waste compactor and am confident in delivering a comprehensive engineering package. My expertise in CAD/CAM, Solidworks, and mechanical engineering ensures I can handle the detailed design, hydraulic circuit, and finite-element verification seamlessly. I will create the fabrication, general arrangement, and detailed drawings (DWG / STEP), along with hydraulic calculations and control logic diagrams, while considering the robust automation and safety features you require. The documentation will include an operating manual, safety procedures, and local workshop guidance for welding and surface protection. I am ready to start immediately and can adapt to your site specifics for optimal results. Let's discuss the exact throughput targets and interface details to tailor the solution precisely. How can we incorporate local environmental conditions into the hydraulic and structural design to ensure durability in Libya and North Africa? Thanks, Gourav
$49 USD in 21 days
1.9
1.9

Hi, I reviewed your automated stationary compactor project and can support you in developing a full engineering package for a PLC-controlled hydraulic waste compactor system. I have experience in mechanical design, industrial automation, and electromechanical system documentation, and I can help design a robust, field-ready solution suitable for harsh environments like Libya and North Africa. I will prepare complete general arrangement drawings, hydraulic circuit design with cylinder sizing, and a full electrical/PLC I/O architecture with safe sequencing logic for tipping, ramming, and container exchange operations. I will also ensure the design follows conventional steel fabrication methods suitable for local workshops, with clear BOM, welding guidance, and maintenance documentation. Finite element verification of the main structural components will be included, along with safety systems such as emergency stops, interlocks, and alarm integration. The final deliverable will be a fully documented, metric-based engineering package ready for fabrication and implementation.
$30 USD in 40 days
0.0
0.0

Best Automated Stationary Waste Compactor Design Expert!⭐⭐⭐⭐⭐ Hi, When I saw your requirement for a fully-automated stationary waste compactor system, it immediately reminded me of heavy-duty industrial automation and hydraulic press systems I’ve worked on — including PLC-controlled machinery and continuous-duty industrial equipment for harsh municipal environments. This project requires more than basic mechanical design. A reliable municipal compactor must integrate hydraulics, structural engineering, and automation into a unified system, ram compaction, container exchange, and PLC-based safety interlocks. ✅ I have 11 years of experience in mechanical system design, hydraulic machinery, and industrial equipment development. ✅ I can deliver a complete end-to-end engineering package including design, simulation, control logic, and manufacturing documentation. Before proceeding, may I clarify: 1. What is the target compaction force and daily throughput ? 2. What container standard should be used? Two quick suggestions: ✅ Use a high safety-factor hydraulic design to handle variable waste loads and continuous duty cycles. ✅ Build fail-safe PLC interlocks to ensure safe automation during all compaction and container switching operations. Freelancer doesn’t allow me to message first — happy to help you develop a robust, industrial-grade compactor system designed for real-world municipal operation in harsh environments. Kind regards, Avi Gupta Quality is never an accident
$20 USD in 40 days
0.0
0.0

As an Automation Engineer with a proven track record in integrated waste management systems, I am well-equipped to handle your Automated Stationary Waste Compactor project. My extensive experience in industrial automation, PLC programming, and system integration aligns perfectly with your need for a fully-automated, twin-container compactor system. Not only can I deliver the mechanical, hydraulic and electrical engineering aspects of the project, but I also bring a unique skill-set of integrating traditional engineering components with advanced technology solutions as showcased by my experience with industrial communication protocols such as Modbus TCP/RTU, OPC UA, Ethernet/IP. Moreover, my appreciation for diverse site settings inclusive of temperatures and dust levels in the North African region puts me a step ahead from other candidates. My driving motivation is to deliver clean, reliable and efficient automation processes and this project seems to 100% echo these principles. With me, you’re assured not only a pragmatic solution but one that is well-documented, in metric imperial units as required and meets your specific needs. My history of successful projects and satisfied clients serves as testaments to my capabilities. I look forward to collaborating with you; together we can execute a system that exceeds your expectations and perfectly suits your needs. Hire me for Brittany!
$40 USD in 40 days
0.0
0.0

Hello, I am a Senior Mechatronics & Mechanical Engineer with over 20 years of experience in designing industrial automation and heavy-duty machinery. I specialize in taking projects from concept to production, ensuring they are robust, reliable, and manufacturable. My approach to your stationary waste compactor: 1. Mechanical Design (CAD/FEA): I will design the compactor frame using standard steel profiles available in the North African market. I will perform Finite Element Analysis (FEA) to ensure structural integrity under maximum compressive load. 2. Hydraulic & PLC Integration: I will size the hydraulic power unit (HPU) and cylinders to meet throughput targets and develop the PLC control logic, ensuring safe, automated operation with necessary interlocks and alarms. 3. Localized Manufacturing: My designs focus on simplicity and ease of maintenance, with clear weld procedures and standard parts that local workshops in Libya/Tunisia can fabricate or source. 4. Comprehensive Package: You will receive a complete engineering package, including 3D assemblies, 2D manufacturing drawings, hydraulic schematics, PLC I/O lists, and a detailed maintenance manual. I have delivered numerous industrial automation machines and am fully capable of handling the entire engineering scope you outlined. I am ready to start immediately. Could you share the target throughput (tons/day) and the specific truck-tipping mechanism requirements so I can begin the initial sizing?
$15 USD in 40 days
0.0
0.0

Tunis, Tunisia
Member since Jun 15, 2026
₹100-400 INR / hour
₹750-1250 INR / hour
$10-70 USD
$25-50 USD / hour
£1500-3000 GBP
£750-1500 GBP
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$30-250 CAD
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₹600-1500 INR
₹600-1500 INR
$15-25 USD / hour
₹12500-37500 INR
$30-250 USD
$30-250 USD
$30-250 USD
$15-25 USD / hour
$25-50 USD / hour